Determination and/or control of reactor environmental conditions

• US 20040132166A1
• Filed: 09/16/2003
• Published: 07/08/2004
• Est. Priority Date: 04/10/2001
• Status: Abandoned Application

• Current Assignee: BioProcessors Corp.
• Original Assignee: BioProcessors Corp.
• Inventors: Zarur, Andrey J., Miller, Scott E., Rodgers, Seth T., Malin, Gennady, Schreyer, Howard B.
• Application Number:
  US10/664,046
• Publication Number:
  US 20040132166A1
• Time in Patent Office: Days
• US Class Current: 435/286.1
• CPC Class Codes: B01L 2200/0689 Sealing
• CPC Class Codes: B01L 2300/0816 Cards, e.g. flat sample carriers usually with flow in two horizontal directions
• CPC Class Codes: B01L 2300/0874 Three dimensional network
• CPC Class Codes: B01L 2300/0883 Serpentine channels
• CPC Class Codes: B01L 2300/0887 Laminated structure
• CPC Class Codes: B01L 2300/10 Means to control humidity and/or other gases
• CPC Class Codes: B01L 2300/1822 using Peltier elements
• CPC Class Codes: B01L 2300/1827 using resistive heater
• CPC Class Codes: B01L 3/502707 characterised by the manufacture of the container or its components by shaping or joining plastic parts B29C59/00, B29C65/00; by laminating B32B37/00; manufacture of microstructural devices in general B81C
• CPC Class Codes: B01L 7/00 Heating or cooling apparatus autoclaves B01J3/04; Heat insulating devices
• CPC Class Codes: C12M 23/16 Microfluidic devices; Capillary tubes integrated microfluidic structures B01L3/5027; microreactors B01J19/0093

Abstract

The present invention generally relates to chemical, biological, and/or biochemical reactor chips and other reaction systems such as microreactor systems, as well as systems and methods for constructing and using such devices. In one aspect, a chip or other reaction system may be constructed so as to promote cell growth within it. In certain embodiments, the chips or other reaction systems of the invention include one or more reaction sites. The reaction sites can be very small, for example, with a volume of less than about 1 ml. In one aspect of the invention, a chip is able to detect, measure and/or control an environmental factor such as the temperature, pressure, CO₂ concentration, O₂ concentration, relative humidity, pH, etc. associated with one or more reaction sites, by using one or more sensors, actuators, processors, and/or control systems. In another aspect, the present invention is directed to materials and systems having humidity and/or gas control, for example, for use with a chip. Such materials may have high oxygen permeability and/or low water vapor permeability. The present invention, in still another aspect, generally relates to light-interacting components suitable for use in chips and other reactor systems. These components may include waveguides, optical fibers, light sources, photodetectors, optical elements, and the like.

Claims

25. An apparatus, comprising:

a chip comprising a predetermined reaction site having a volume of less than about 1 ml; and

a control system able to control an environmental factor associated with the predetermined reaction site, the environmental factor being at least one of relative humidity, pH, dissolved O₂ concentration, dissolved CO₂ concentration, and concentration of a media component.

1. An apparatus, comprising:

a chip comprising a predetermined reaction site having a volume of less than about 1 ml; and

an active control system able to control an environmental factor associated with the chip in response to a signal indicative of a condition associated with the chip, so as to support a living cell within the predetermined reaction site.

2. The apparatus of claim 1, the chip comprising a plurality of reactors, wherein one of the plurality of reactors comprises the predetermined reaction site.

3. The apparatus of claim 1, wherein the active control system is integrally connected to the chip.

4. The apparatus of claim 1, wherein the predetermined reaction site has a volume of less than about 500 microliters.

5. The apparatus of claim 1, wherein the predetermined reaction site has a volume of less than about 100 microliters.

6. The apparatus of claim 1, wherein the predetermined reaction site has a volume of less than about 10 microliters.

7. The apparatus of claim 1, wherein the predetermined reaction site has a volume of less than about 1 microliter.

8. The apparatus of claim 1, wherein the predetermined reaction site has a maximum dimension of less than about 1 cm.

9. The apparatus of claim 1, wherein the predetermined reaction site has a maximum dimension of less than about 1 mm.

10. The apparatus of claim 1, wherein the predetermined reaction site has a maximum dimension of less than about 100 micrometers.

11. The apparatus of claim 1, wherein the predetermined reaction site has a maximum dimension of less than about 10 micrometers.

12. The apparatus of claim 1, wherein at least one surface of the predetermined reaction site comprises an inorganic material.

13. The apparatus of claim 12, wherein the inorganic material comprises a semiconductor.

14. The apparatus of claim 12, wherein the inorganic material comprises a metal.

15. The apparatus of claim 1, wherein the living cell is a mammalian cell.

16. The apparatus of claim 1, wherein the living cell is a bacterium.

17. The apparatus of claim 1, wherein the cell is a plant cell.

18. The apparatus of claim 1, wherein the living cell is part of a tissue culture.

19. The apparatus of claim 1, wherein at least one surface of the predetermined reaction site comprises a polymer.

20. The apparatus of claim 19, wherein the at least one surface consists essentially of the polymer.

21. The apparatus of claim 19, wherein the polymer is selected from the group consisting of a silicone, a polycarbonate, a polyethylene, a polypropylene, a polytetrafluoroethylene, a polyvinylidene chloride, a bis-benzocyclobutene, a polystyrene, a polyacrylate, a polymethacrylate, a polyimide, and combinations thereof.

22. The apparatus of claim 1, wherein the control system is able to control at least one environmental factor within the predetermined reaction site selected from the group consisting of:

23. The apparatus of claim 1, wherein the control system is able to control the temperature within the predetermined reaction site.

24. The apparatus of claim 1, wherein the control system is able to control the pressure within the predetermined reaction site.

26. The apparatus of claim 25, wherein the control system is integrally connected to the chip.

27. The apparatus of claim 25, wherein the chip is constructed and arranged to maintain at least one living cell at the predetermined reaction site.

28. The apparatus of claim 25, wherein the media component is selected from the group consisting of a carbohydrate source, serum, a growth factor, an enzyme, a hormone, an amino acid, or an oligopeptide.

29. The apparatus of claim 25, wherein the carbohydrate source is glucose.

30. The apparatus of claim 25, the chip comprising a plurality of reactors, wherein one of the plurality of reactors comprises the predetermined reaction site.

31. The apparatus of claim 25, wherein the predetermined reaction site has a volume of less than about 500 microliters.

32. The apparatus of claim 25, wherein at least one surface of the predetermined reaction site comprises an inorganic material.

33. The apparatus of claim 25, wherein the living cell is a mammalian cell.

32-1. The apparatus of claim 25, wherein at least one surface of the predetermined reaction site comprises a polymer.

34. An apparatus, comprising:

a chip comprising a predetermined reaction site having a volume of less than about 1 ml;

a sensor integrally connected to the chip, wherein the sensor is able to determine an environmental factor associated with the predetermined reaction site, the environmental factor being at least one of;

pH,a concentration of a dissolved gas,molarity,osmolarity,glucose concentration,glutamine concentration,pyruvate concentration,apatite concentration,color,turbidity,viscosity,a concentration of an amino acid,a concentration of a vitamin,a concentration of a hormone,serum concentration,a concentration of an ion,shear rate,and degree of agitation; and

pH, a concentration of a dissolved gas,

molarity, osmolarity,

glucose concentration, glutamine concentration,

pyruvate concentration, apatite concentration,

color, turbidity,

viscosity, a concentration of an amino acid,

a concentration of a vitamin, a concentration of a hormone,

serum concentration, a concentration of an ion,

shear rate, and degree of agitation; and

an actuator integrally connected to the chip able to alter the environmental factor.

35. The apparatus of claim 34, wherein the chip is constructed and arranged to maintain at least one living cell at the predetermined reaction site.

36. The apparatus of claim 34, wherein the actuator is able to transport energy to the predetermined reaction site.

37. The apparatus of claim 36, wherein the energy comprises thermal energy.

38. The apparatus of claim 36, wherein the energy comprises sound energy.

39. The apparatus of claim 36, wherein the energy comprises mechanical energy.

40. The apparatus of claim 34, further comprising a processor able to determine a response for the actuator based on a measurement from the sensor.

41. The apparatus of claim 40, wherein the processor is integrally connected to the article.

42. The apparatus of claim 40, wherein the processor comprises an electronic circuit.

43. The apparatus of claim 34, the chip comprising a plurality of reactors, wherein one of the plurality of reactors comprises the predetermined reaction site

44. The apparatus of claim 34, wherein the predetermined reaction site has a volume of less than about 500 microliters.

45. The apparatus of claim 34, wherein at least one surface of the predetermined reaction site comprises an inorganic material.

46. The apparatus of claim 34, wherein at least one surface of the predetermined reaction site comprises a polymer.

47. The apparatus of claim 34, wherein the living cell is a mammalian cell.

48. The apparatus of claim 34, further comprising a processor able to receive a signal from the sensor and produce a signal to the actuator.

49. An apparatus, comprising:

a chip comprising a predetermined reaction site having a volume of less than about 1 ml;

a first sensor integrally connected to the chip, the first sensor able to determine at least one of temperature and pressure;

a second sensor integrally connected to the chip, wherein the second sensor is able to determine a second environmental factor, the second environmental factor being at least one of;

pH,a concentration of a dissolved gas,molarity,osmolarity,glucose concentration,glutamine concentration,pyruvate concentration,apatite concentration,color,turbidity,viscosity,a concentration of an amino acid,a concentration of a vitamin,a concentration of a hormone,serum concentration,a concentration of an ion,shear rate,and degree of agitation; and

pH, a concentration of a dissolved gas,

molarity, osmolarity,

glucose concentration, glutamine concentration,

pyruvate concentration, apatite concentration,

color, turbidity,

viscosity, a concentration of an amino acid,

a concentration of a vitamin, a concentration of a hormone,

serum concentration, a concentration of an ion,

shear rate, and degree of agitation; and

an actuator integrally connected to the chip able to alter at least one of the temperature, the pressure, and the environmental factor.

50. The apparatus of claim 49, wherein the chip is constructed and arranged to maintain at least one living cell at the predetermined reaction site.

51. An apparatus, comprising:

a chip comprising a plurality of predetermined reaction sites each having a volume of less than about 1 ml; and

a sensor able to determine an environmental factor associated with at least one of the predetermined reaction sites, the factor being at least one of;

CO₂ concentration,glucose concentration,glutam me concentration,pyruvate concentration,apatite concentration,serum concentration,a concentration of a vitamin,a concentration of an amino acid,and a concentration of a hormone.

CO₂ concentration, glucose concentration,

glutamine concentration, pyruvate concentration,

apatite concentration, serum concentration,

a concentration of a vitamin, a concentration of an amino acid,

and a concentration of a hormone.

52. The apparatus of claim 51, wherein the sensor is integrally connected to the chip.

53. The apparatus of claim 51, further comprising a temperature sensor.

54. The apparatus of claim 51, further comprising a pressure sensor.

55. The apparatus of claim 51, the chip comprising a plurality of reactors, wherein one of the plurality of reactors comprises the predetermined reaction site.

56. The apparatus of claim 51, wherein at least one predetermined reaction site has a volume of less than about 500 microliters.

57. The apparatus of claim 51, wherein at least one surface of at least one predetermined reaction site comprises an inorganic material.

58. The apparatus of claim 51, wherein at least one surface of at least one predetermined reaction site comprises a polymer.

59. The apparatus of claim 51, wherein the living cell is a mammalian cell.

60. The apparatus of claim 51, further comprising an actuator able to alter the environmental factor associated with at least one of the predetermined reaction sites.

61. The apparatus of claim 60, further comprising a processor able to receive a signal from the sensor and produce a signal to the actuator.

62. An apparatus, comprising:

a chip comprising a predetermined reaction site having a volume of less than about 1 ml; and

a control system able to produce a change in a first environmental factor associated with the predetermined reaction site within 1 s of and responsive to a change in a second environmental factor associated with the predetermined reaction site.

63. The apparatus of claim 62, wherein the control system is integrally connected to the chip.

64. The apparatus of claim 62, wherein the chip is constructed and arranged to maintain at least one living cell at the predetermined reaction site.

65. The apparatus of claim 62, wherein the control system is able to produce a change in the first environmental factor within 100 ms of a change in the second environmental factor.

66. The apparatus of claim 62, wherein the control system is able to produce a change in the first environmental factor within 10 ms of a change in the second environmental factor.

67. The apparatus of claim 62, wherein the control system is able to produce a change in the first environmental factor within 1 ms of a change in the second environmental factor.

68. The apparatus of claim 62, the chip comprising a plurality of reactors, wherein one of the plurality of reactors comprises the predetermined reaction site.

69. The apparatus of claim 62, wherein the predetermined reaction site has a volume of less than about 500 microliters.

70. The apparatus of claim 62, wherein at least one surface of the predetermined reaction site comprises an inorganic material.

71. The apparatus of claim 62, wherein at least one surface of the predetermined reaction site comprises a polymer.

72. The apparatus of claim 62, wherein the living cell is a mammalian cell.

73. An apparatus, comprising:

a chip comprising a predetermined reaction site having a volume of less than about 1 ml; and

an active control system able to control an environment within the predetermined reaction site so as to support a living cell for a period of at least 1 day.

74. The apparatus of claim 73, wherein the control system is integrally connected to the chip.

75. The apparatus of claim 73, wherein the chip is constructed and arranged to maintain at least one living cell at the predetermined reaction site.