Distraction screw for skeletal surgery and method of use

• US 20040133207A1
• Filed: 10/10/2003
• Published: 07/08/2004
• Est. Priority Date: 10/11/2002
• Status: Active Grant

• Current Assignee: Abdou M. Samy
• Original Assignee: Abdou M. Samy
• Inventors: Abdou, M. Samy
• Granted Patent: US 7,476,228 B2
• Time in Patent Office: Days
• US Class Current: 606/73
• CPC Class Codes: A61B 17/7059 Cortical plates A61B17/7007, A61B17/7058 take precedence
• CPC Class Codes: A61B 17/7082 for driving, i.e. rotating, screws or screw parts specially adapted for spinal fixation, e.g. for driving polyaxial or tulip-headed screws driving other bone screws A61B17/8875
• CPC Class Codes: A61B 17/8038 the additional component being inserted in the screw head
• CPC Class Codes: A61B 17/8042 the additional component being a cover over the screw head
• CPC Class Codes: A61B 17/861 specially shaped for gripping driver
• CPC Class Codes: A61B 17/862 at the periphery of the screw head
• CPC Class Codes: A61B 17/8685 comprising multiple separate parts
• CPC Class Codes: A61B 17/8875 Screwdrivers, spanners or wrenches
• CPC Class Codes: A61B 17/8877 characterised by the cross-section of the driver bit
• CPC Class Codes: A61B 17/8883 the driver bit acting on the periphery of the screw head
• CPC Class Codes: A61B 17/8888 at its central region
• CPC Class Codes: A61B 2017/0256 for the spine

Abstract

An improved distraction bone screw and a method for its use are described. The distraction screw is comprised of an implantable distal segment and a detachably secured proximal segment. The distal segment includes a head portion and a threaded shank portion. The proximal segment is represented as an elongated body having an internal bore that extends through its length. A deployable member is disposed within the bore, which is extendible outside the internal bore to securely couple to the distal segment. As an assembly, the distraction screw is used to affix and realign bone during surgical reconstruction. Upon completion of the surgical work, the proximal segment is removed and the distal segment is left attached to the reconstructed bone. Securely affixed, the distal segment provides an additional point of fixation for the skeletal plates that are used to preserve the bony alignment while bone healing occurs. The affixed distal segment will also provide a ready mechanism for distraction screw replacement at the time of surgical revision without obligatory plate removal. Different embodiments of the proximal segment, distal segment and the rotational locking mechanisms which inhibit the rotation of one segment relative to the other during deployment were also described. In addition, in cases where the distraction screw must be placed into the bone at an inclined angle, poly-axial heads were provided so that proper skeletal plate placement can still be accomplished.

Claims

1. A distraction screw adaptable for surgical work on a mammalian bone structure, comprising:

(a) a proximal segment having an elongated body with an internal bore extending through the length of the elongated body;

(b) a deployable member disposed within the internal bore of the elongated body and adapted to be retractably deployed outside the internal bore; and

(c) a distal segment including a head portion and a threaded shank portion and being detachably coupled to the elongated body and engageable with the proximal segment for implantation onto the bone structure.

2. The distraction screw of claim 1, wherein the deployable member is rod-shaped.

3. The distraction screw of claim 1, wherein the deployable member and the distal segment are detachably coupled by interfitting threads.

4. The distraction screw of claim 3, wherein the interfitting threads are right-hand threads.

5. The distraction screw of claim 1, wherein the deployable member and the internal bore each having interfitting threads adaptable for rotational engagement of the deployable member in relation to the elongated body to effect the disposition of the deployable member within the internal bore and its deployment outside the internal bore.

6. The distraction screw of claim 5, wherein the interfitting threads are configured at a selected location along the internal bore of the proximal segment.

7. The distraction screw of claim 6, wherein the location for the configuration of the interfitting threads of the deployable member and the internal bore is selected from the proximal end portion, the distal end portion or the entire length of the proximal segment.

8. The distraction screw of claim 1, wherein the elongated body is engageable to the distal segment in rotation for implantation of the distal segment onto the mammalian bone structure.

9. The distraction screw of claim 8, wherein the mammalian bone structure is selected from cancellous bone or cortical bone.

10. The distraction screw of claim 8, wherein the distal segment is securably affixed to the implant site.

11. The distraction screw of claim 1, wherein the threaded shank portion of the distal further comprises self-tapping flute.

12. The distraction screw of claim 1, wherein the threaded shank portion of the distal further comprises self-drilling flute.

13. The distraction screw of claim 1, wherein the head portion of the distal segment is disc-like.

14. The distraction screw of claim 13, wherein the disc-like head portion of the distal segment has a height that is equal to its mean diameter.

15. The distraction screw of claim 13, wherein the disc-like head portion of the distal segment has a height that is equal to 75% to 89% of its mean diameter.

16. The distraction screw of claim 13, wherein the head portion has a frustum shape.

17. The distraction screw of claim 1, which further comprises rotational-locking means to inhibit relative rotational movements between the proximal segment and the distal segment.

18. The distraction screw of claim 17, wherein the rotational-locking means includes a key disposed at the distal end portion of the proximal member and a depression formed of the distal segment to define a receptacle for receiving the key.

19. The distraction screw of claim 17, wherein the rotational-locking means includes a hex extension disposed at the distal end portion of the proximal member and a depression formed of the distal segment to define a socket for receiving the hex extension.

20. The distraction screw of claim 17, wherein the rotational-locking means includes a square-jaw clutch arrangement partially defining the proximal interface between the proximal segment and the distal segment.

21. The distraction screw of claim 17, wherein the rotational-locking means includes a spinal jaw clutch arrangement partially defining the proximal interface between the proximal segment and the distal segment.

22. The distraction screw of claim 17, wherein the rotational-locking means includes serrated tooth edges partially defining the proximal interface between the proximal segment and the distal segment.

23. The distraction screw of claim 1, wherein the proximal segment is adapted to be engaged by a tool to effect a rotational action to secure the distal segment onto the mammalian bone structure.

24. The distraction screw of claim 23, wherein the tool is selected from the group of tools consisting of a wrench, a socket, and pliers.

25. The distraction screw of claim 1, wherein the deployable member is adapted to be engaged by a tool selected a flat head, Phillips head, square drive, hex head, and Allen head screw driver to effect a rotational action.

26. The distraction screw of claim 1, wherein at least a portion of the distal segment is constructed of a biologically adaptable or biologically compatible material.

27. The distraction screw of claim 26, wherein the biologically adaptable or biologically compatible material is selected from stainless steel, titanium, combination metallic alloys, plastics, and ceramics.

28. The distraction screw of claim 1, wherein at least a portion of the distal segment is constructed of a material selected from the group of materials consisting osteo-conductive materials, osteo-inductive materials, and bio-active materials.

29. The distraction screw of claim 28, wherein the osteo-conductive material is a deminerized bone matrix or a hyroxyapatite.

30. The distraction screw of claim 29, wherein the osteo-inductive material is a transforming growth factor, platelet-derived growth factor or a bone-morphogenic protein.

31. The distraction screw of claim 1, wherein the distal segment being implanted onto the bone structure further defines a fixation point for a skeletal plate to be mounted onto the bone structure.

32. The distraction screw of claim 31, wherein the skeletal plate has an opening to accommodate the distal segment of the distraction screw for mounting onto the bone structure.

33. The distraction screw of claim 32, wherein the head portion of the distal segment has an external surface contour to accommodate the opening of the skeletal plate.

34. The distraction screw of claim 32, wherein the head portion of the distal segment is defined by the geometric shape of a frustum.

35. The distraction screw of claim 32, wherein the head portion of the distal segment is defined by the geometric shape of a spherical segment.

36. The distraction screw of claim 1, wherein the head portion of the distal segment is disposed in a fixed relationship with the shank portion and defining a common mono-axial relationship in the direction of the thread rotation.

37. The distraction screw of claim 1, which further comprises a poly-axial head adapter secured to the distal segment, the poly-axial head adapter being swivelable around the axis defined by direction of the thread rotation of the shank portion.

38. The distraction screw of claim 37, wherein the poly-axial head adapter has a circumferential inner contour to engage at least a portion of the head portion of the distal segment.

39. The distraction screw of claim 37, wherein the poly-axial head adapter frictionally engages at least a portion of the head portion of the distal segment.

40. The distraction screw of claim 37, wherein the poly-axial head adapter further comprises a cap having a threaded opening to accommodate the deployable member passing therethrough for asserting a force against the distal segment and effecting the engagement between at least a portion of the head portion of the distal segment and the poly-axial head adapter.

41. The distraction screw of claim 40, wherein the proximal portion has a key extension and the cap further having a key receptacle for receiving the key extension to effect rotation of the poly-axial head adapter by the proximal segment.

42. The distraction screw of claim 41, wherein the distal segment is implanted onto the bone structure with an inclined angle of affixation.

43. The distraction screw of claim 42, wherein implantation of the distal segment onto the bone structure is effected by the deployable member asserting a force against the distal segment, engaging the key in the key receptacle and turning the proximal segment in the direction of the threads on the shank portion at the location of the implantation.

44. The distraction screw of claim 43, wherein the distal segment implanted onto the bone structure and the poly-axial head adapter in engagement with the distal segment further defines a fixation point for a skeletal plate mounted onto the bone structure.

45. The distraction screw of claim 44, wherein the poly-axial head adapter further has a peripheral surface contour and the skeletal plate has an opening to accommodate peripheral surface contour of the poly-axial head adapter.

46. A method for implanting a prosthetic device onto a mammalian bone structure comprising the steps of:

(a) positioning on the mammalian bone structure a distraction screw, which comprises a proximal segment having an elongated body with an internal bore extending through the length of the elongated body;

a deployable member disposed within the internal bore of the elongated body and adapted to be retractably deployed outside the internal bore and a prosthetic device including a head portion and a threaded shank portion and being detachably coupled to the elongated body;

(b) rotatably manipulating the distraction screw to effect the threading and affixation of the shank portion onto the mammalian bone structure; and

(c) detaching the elongated member segment from the prosthetic device onto the mammalian bone structure.

47. The method for implanting a prosthetic device onto a mammalian bone structure according to claim 46, wherein the prosthetic device is a bone screw.

48. The method for implanting a prosthetic device onto a mammalian bone structure according to claim 47, which further comprises the step of anchoring a skeletal plate onto the bone screw.

49. A method for effecting proper alignment of a skeletal plate in affixation along the anatomically desired plane of a cervical spine, comprising the steps of:

(a) positioning at a predefined location along the anatomically desired plane of a cervical spine a distraction screw, which comprises a proximal segment having an elongated body with an internal bore extending through the length of the elongated body;

a deployable member disposed within the internal bore of the elongated body and adapted to be retractably deployed outside the internal bore and a prosthetic device including a head portion and a threaded shank portion and being detachably coupled to the elongated body;

(b) rotatably manipulating the distraction screw to effect the threading and affixation of the shank portion onto the predefined location of the cervical spine;

(c) detaching the elongated member segment from the prosthetic device onto the mammalian bone structure; and

(d) coupling the skeletal plate to the prosthetic device.

50. A method for bone distraction for a cervical spine, comprising the steps of:

(a) positioning a pair of distraction screws each at a predefined location respectively of a pair of cervical bones interposed by a disc, each of the distraction screws comprising a proximal segment having an elongated body with an internal bore extending through the length of the elongated body;

a deployable member disposed within the internal bore of the elongated body and adapted to be retractably deployed outside the internal bore; and

a distal segment including a head portion and a threaded shank portion and being detachably coupled to the elongated body;

(b) rotatably manipulating the distraction screws to effect the threading and affixation of the shank portions onto the respective predefined locations of the cervical bones; and

(c) manipulating the distraction screws to effect bone distraction.

51. A method for bone distraction for a cervical spine according to claim 50, wherein the distraction screws are aligned along an anatomically desired plane of the cervical spine.

52. A method for implanting a prosthetic device onto a mammalian bone structure comprising the steps of:

(a) assembling a distraction screw, which comprises a proximal segment having an elongated body with an internal bore extending through the length of the elongated body;

a deployable member disposed within the internal bore of the elongated body and adapted to be retractably deployed outside the internal bore and a prosthetic device including a head portion and a threaded shank portion and being detachably coupled to the elongated body;

rotatably manipulating the distraction screw to effect the threading of the shank portion onto the mammalian bone structure; and

(b) detaching the elongated member segment from the prosthetic device onto the mammalian bone structure.

53. A method for reducing the stress concentration of a distraction hole opening following bone distraction, comprising the steps of:

(a) assembling a distraction screw, which comprises a proximal segment having an elongated body with an internal bore extending through the length of the elongated body;

a deployable member disposed within the internal bore of the elongated body and adapted to be retractably deployed outside the internal bore and a prosthetic device adapted to effect the distraction hole opening, wherein the prosthetic device includes a head portion and a threaded shank portion and being detachably coupled to the elongated body;

(b) rotatably manipulating the distraction screw to effect the threading and affixation of the shank portion onto the mammalian bone structure; and

(c) detaching the elongated member segment from the prosthetic device, which remains in the distraction hole opening of the mammalian bone structure.