Sand control screen assembly having an internal seal element and treatment method using the same

• US 20040134656A1
• Filed: 01/15/2003
• Published: 07/15/2004
• Est. Priority Date: 01/15/2003
• Status: Active Grant

• Current Assignee: Halliburton Energy Services Incorporated (Halliburton Company)
• Original Assignee: Halliburton Energy Services Incorporated (Halliburton Company)
• Inventors: Richards, William Mark
• Granted Patent: US 6,857,476 B2
• Time in Patent Office: Days
• US Class Current: 166/276
• CPC Class Codes: E21B 43/04 Gravelling of wells
• CPC Class Codes: E21B 43/086 Screens with preformed openings, e.g. slotted liners comprising porous materials E21B43/082
• CPC Class Codes: E21B 43/088 Wire screens comprising porous materials E21B43/082; comprising woven materials E21B43/084

Abstract

A sand control screen assembly (90) that is positionable within a wellbore comprises a base pipe (92) having a blank pipe section (94) and a perforated section (96) having at least one opening (98) that allows fluid flow therethrough. A filter medium (100) is positioned about the exterior of the base pipe (92) that selectively allows fluid flow therethrough and prevents particulate of a predetermined size from flowing therethrough. An internal seal element (104) is positioned at least partially within the perforated section (96) of the base pipe (92). The internal seal element (104) controls the flow of fluid through the opening (98) of the base pipe (92) such that fluid flow is prevented from the interior to the exterior of the sand control screen assembly (90) but is allowed from the exterior to the interior of the sand control screen assembly (90).

Claims

1. A sand control screen assembly positionable within a wellbore comprising:

a base pipe having a blank pipe section and a perforated section having at least one opening that allows fluid flow therethrough;

a filter medium positioned about the exterior of the base pipe, the filter medium selectively allowing fluid flow therethrough and preventing particulate flow of a predetermined size therethrough; and

an internal seal element positioned at least partially within the perforated section of the base pipe that controls fluid flow through the opening of the base pipe.

2. The sand control screen assembly as recited in claim 1 wherein the internal seal element prevents fluid flow from the interior to the exterior of the sand control screen assembly and allows fluid flow from the exterior to the interior of the sand control screen assembly.

3. The sand control screen assembly as recited in claim 1 wherein the internal seal element is securably attached within the blank pipe section of the base pipe.

4. The sand control screen assembly as recited in claim 3 wherein a radially extended portion of the internal seal element is received within a profile within the blank pipe section of the base pipe.

5. The sand control screen assembly as recited in claim 3 wherein the internal seal element is securably attached within the blank pipe section of the base pipe with an adhesive.

6. The sand control screen assembly as recited in claim 1 further comprising a ring that is securably attached to the internal seal element, the ring securably and sealingly couples to the blank pipe section of the base pipe.

7. The sand control screen assembly as recited in claim 1 further comprising a seal ring that is securably attached to the internal seal element and an attachment ring that securably couples to the blank pipe section of the base pipe to maintain the seal ring in a sealing engagement with the base pipe and position the internal seal element adjacent to the opening.

8. The sand control screen assembly as recited in claim 1 wherein the internal seal element has a sealing position wherein fluid flow from the interior to the exterior of the sand control screen assembly is prevented and a non sealing position wherein fluid flow from the exterior to the interior of the sand control screen assembly is allowed.

9. The sand control screen assembly as recited in claim 8 wherein the internal seal element is radially inwardly deformed in the non sealing position.

10. The sand control screen assembly as recited in claim 8 wherein the internal seal element is radially outwardly deformed in the sealing position.

11. A sand control screen assembly positionable within a wellbore comprising:

a base pipe having a blank pipe section and a perforated section having at least one opening that allows fluid flow therethrough;

a filter medium positioned about the exterior of the base pipe, the filter medium selectively allowing fluid flow therethrough and preventing particulate flow of a predetermined size therethrough; and

an internal seal element positioned at least partially within the perforated section of the base pipe, the internal seal element having a sealing position wherein fluid flow from the interior to the exterior of the sand control screen assembly is prevented and a non sealing position wherein fluid flow from the exterior to the interior of the sand control screen assembly is allowed, in the sealing position, the internal seal element is radially outwardly deformed and in the non sealing position, the internal seal element is radially inwardly deformed.

12. The sand control screen assembly as recited in claim 11 wherein the internal seal element is securably attached within the blank pipe section of the base pipe.

13. The sand control screen assembly as recited in claim 12 wherein a radially extended portion of the internal seal element is received within a profile within the blank pipe section of the base pipe.

14. The sand control screen assembly as recited in claim 12 wherein the internal seal element is securably attached within the blank pipe section of the base pipe with an adhesive.

15. The sand control screen assembly as recited in claim 11 further comprising a ring that is securably attached to the internal seal element, the ring securably and sealingly couples to the blank pipe section of the base pipe.

16. The sand control screen assembly as recited in claim 11 further comprising a seal ring that is securably attached to the internal seal element and an attachment ring that securably couples to the blank pipe section of the base pipe to maintain the seal ring in a sealing engagement with the base pipe and position the internal seal element adjacent to the opening.

17. A downhole treatment method comprising the steps of:

locating a sand control screen assembly within a production interval of a wellbore, the sand control screen assembly including a base pipe having a blank pipe section and a perforated section having at least one opening, a filter medium positioned about an exterior of the base pipe and an internal seal element positioned at least partially within the perforated section of the base pipe;

pumping a treatment fluid into the production interval; and

preventing fluid flow from the interior to the exterior of the sand control screen assembly with the internal seal element that controls fluid flow therethrough.

18. The method as recited in claim 17 wherein the step of preventing fluid flow from the interior to the exterior of the sand control screen assembly further comprises radially outwardly deforming the internal seal element into sealing engagement with the perforated section of the base pipe.

19. The method as recited in claim 17 further comprising the step of allowing fluid flow from the exterior to the interior of the sand control screen assembly.

20. The method as recited in claim 19 wherein the step of allowing fluid flow from the exterior to the interior of the sand control screen assembly further comprises radially inwardly deforming the internal seal element away from sealing engagement with the perforated section of the base pipe.

21. The method as recited in claim 17 further comprising the step of continuing to prevent fluid flow from the interior to the exterior of the sand control screen assembly after terminating the pumping of the treatment fluid into the production interval.

22. A downhole treatment method comprising the steps of:

locating a sand control screen assembly within a production interval of a wellbore, the sand control screen assembly including a base pipe having a blank pipe section and a perforated section having at least one opening, a filter medium positioned about an exterior of the base pipe and an internal seal element positioned at least partially within the perforated section of the base pipe;

pumping a treatment fluid into the production interval;

taking fluid returns from the exterior to the interior of the sand control screen assembly;

preventing fluid loss from the interior to the exterior of the sand control screen assembly with the internal seal element; and

allowing production fluid flow from the exterior to the interior of the sand control screen assembly.

23. The method as recited in claim 22 wherein the step of taking fluid returns from the exterior to the interior of the sand control screen assembly further comprises radially inwardly deforming the internal seal element away from sealing engagement with the perforated section of the base pipe.

24. The method as recited in claim 22 wherein the step of preventing fluid loss from the interior to the exterior of the sand control screen assembly with the internal seal element further comprises radially outwardly deforming the internal seal element into sealing engagement with the perforated section of the base pipe.

25. The method as recited in claim 22 wherein the step of allowing production fluid flow from the exterior to the interior of the sand control screen assembly further comprises radially inwardly deforming the internal seal element away from sealing engagement with the perforated section of the base pipe.