Operating utility devices in a master-agent network environment

• US 20040143368A1
• Filed: 01/21/2003
• Published: 07/22/2004
• Est. Priority Date: 01/21/2003
• Status: Abandoned Application

• Current Assignee: Ecolab USA Incorporated (Ecolab, Inc.)
• Original Assignee: Ecolab USA Incorporated (Ecolab, Inc.)
• Inventors: May, Robert E., Skaff, Stephen X.
• Application Number:
  US10/348,512
• Publication Number:
  US 20040143368A1
• Time in Patent Office: Days
• US Class Current: 700/241
• CPC Class Codes: G05B 2219/31229 Supervisor, master, workstation controller, automation, machine control
• CPC Class Codes: H04L 12/2803 Home automation networks
• CPC Class Codes: H04L 12/2814 Exchanging control software or macros for controlling appliance services in a home automation network arrangements for maintenance or administration involving configuration of the network and network elements H04L41/08
• CPC Class Codes: H04L 12/2818 from a device located outside both the home and the home network access arrangements H04L12/2856; for remote control or remote monitoring of applications H04L67/025; arrangements for transmitting signals characterised by the use of a wireless eletrical link G08C17/00; telephonic communication systems adapted for combination with remote control systems H04M11/007
• CPC Class Codes: H04L 12/2825 Reporting to a device located outside the home and the home network access arrangements H04L12/2856; for remote control or remote monitoring of applications H04L67/025; telephonic communication systems adapted for combination with telemetering systems H04M11/002

Abstract

A system and method is disclosed for managing, i.e., control and monitoring, processes associated with a group of utility devices. The utility devices in the group may be of the same or different types of devices. For example, one or all of the utility devices in the group may be a warewashing machine. Regardless of type, each utility device in the group is provided an agent control unit, which is a controller responsible for locally overseeing operation of the various processes performed by each utility device. A master control unit provides a field person with control over and the ability to monitor processes performed by all utility devices in the group by providing a single device operable to communicate with the agent control units associated with the utility devices. In response to receiving an instruction from a field person, the master control unit places the instruction in a format recognizable to all of the agent control units associated with a utility device in the group and transmits same to the appropriate agent control unit. In response to receiving an instruction issued by the master control unit, the associated agent control unit administers the task specified therein.

Claims

1. A system for managing processes associated with a plurality of chemical dispense devices, wherein each chemical dispense device dispenses a chemical product to a utility device for use in applying the chemical product to one or more objects, the system comprising:

a first agent control unit communicatively connected to a first chemical dispense device operable to dispense a first chemical product to a first utility device, wherein the first agent control unit locally administers processes associated with the first chemical dispense device;

a second agent control unit communicatively connected to a second chemical dispense device operable to dispense a second chemical product to a second utility device, wherein the second agent control unit locally administers processes associated with the second chemical dispense device; and

a master control unit for use by a field person in monitoring and controlling processes associated with the first chemical dispense device and the second chemical dispense device by issuing instructions in a pre-defined command format recognizable to both the first agent control unit and the second agent control unit, wherein the first and second agent control units locally administer processes associated with the first and second chemical dispense devices in response to receipt of the instructions.

2. A system as defined in claim 1, wherein the first utility device and the second utility device perform substantially different functions and operate in a substantially different manner with respect to one another.

3. A system as defined in claim 2, wherein the first utility device is a warewashing machine and the second utility device is a laundry machine.

4. A system as defined in claim 2, wherein the first utility device is a warewashing machine and the second utility device is a clean-in-place system.

5. A system as defined in claim 1, wherein the first utility device and the second utility device perform a substantially similar function and operate in a substantially similar manner with respect to one another.

6. A system as defined in claim 5, wherein the first utility device and the second utility device are warewashing machines.

7. A system as defined in claim 1, wherein the master control unit transmits instructions to and receives responses from the first agent control unit over a wireless interface communicatively connecting the master control unit to the first agent control unit.

8. A system as defined in claim 1, wherein the master control unit transmits instructions to and receives responses from the first agent control unit over a wire-based interface communicatively connecting the master control unit to the first agent control unit.

9. A system as defined in claim 1, wherein the master control unit comprises a client computer, the client computer operably connecting to and communicating with the first agent control unit and the second agent control unit by way of an interface selected from the group consisting of a wireless interface and a wire-based interface.

10. A system as defined in claim 9, further comprising:

a server computer communicating with the client computer over a first network connection, the server computer receiving the instructions input by the field person and transmitting the instructions to the client computer over the first network connection.

11. A system as defined in claim 10, wherein the client computer receives the instructions transmitted by the server computer and manipulates each instruction into the pre-defined command format for transmission to one of the first and second agent control units.

12. A system as defined in claim 11, further comprising:

a remote client computer communicating with the server computer over a second network connection wherein the field person inputs the instructions to the remote client computer for transmission to the server computer.

13. A system as defined claim 12, wherein the second network connection comprises the Internet.

14. A system as defined in claim 12, wherein the remote client computer is a workstation communicatively connected to the server computer by a direct communication link.

15. A system as defined in claim 10, wherein the first network connection comprises the Internet.

16. A system as defined in claim 10, wherein the first network connection comprises an intranet.

17. A system as defined in claim 1, wherein the pre-defined command format specifies a packet-based structure for communications passed between the master control unit and the first and second agent control units.

18. A system as defined in claim 17, wherein each instruction issued by the master control unit comprise:

a first field having data identifying a beginning of an instruction issued by the master control agent;

a second field having data identifying an address for an intended destination of the instruction, wherein the intended destination is one of the first and second agent control units;

a third field having data specifying a task to be administered by the intended destination; and

a fourth field having data identifying an end of the instruction.

19. A system as defined in claim 18, wherein the task specified by the data in the third field of the instruction requests information from the intended destination, the information relating to an operating parameter of a process associated with the utility device to which the intended destination is communicatively connected.

20. A system as defined in claim 19, wherein the third field comprises:

a command field having data specifying a type of action to be performed by the intended destination;

a sub-command field having data specifying a type of information that is to be returned to the master control unit, wherein the type of information relates to an operating parameter to be used to control a process associated with the utility device to which the intended destination is communicatively connected; and

a parameter field having data specifying the operating parameter.

21. A system as defined in claim 18, wherein the task specified by the data in the third field of the instruction requests performance of an operation of a process associated with the utility device to which the intended destination is communicatively connected.

22. A system as defined in claim 21, wherein the third field comprises:

a command field having data specifying a type of action to be performed by the intended destination;

a sub-command field having data specifying a type of information that is to be updated by the intended destination, wherein the type of information relates to an operating parameter to be used to control a process associated with the utility device to which the intended destination is communicatively connected; and

a parameter field having data specifying a value that is to be set for the operating parameter.

23. A method for enabling a field person to manage processes associated with a plurality of chemical dispense devices, wherein each chemical dispense device dispenses a chemical product to a utility device for use in applying the chemical product to one or more objects, the method comprising acts of:

receiving a first instruction related to managing one or more processes associated with a first chemical dispense device operable to dispense a first chemical product to a first utility device;

receiving a second instruction related to managing one or more processes associated with a second chemical dispense device operable to dispense a second chemical product to a first utility device;

formatting the first instruction into a first command packet and the second instruction into a second command packet, wherein the first and second command packets are in a pre-defined format recognizable to both a first agent control unit communicatively connected to and locally administering processes associated with the first chemical dispense device and a second agent control unit communicatively connected to and locally administering processes associated with the second chemical dispense device; and

transmitting the first command packet to the first agent control unit and the second command packet to the second agent control unit.

24. A method as defined in claim 23, wherein the first and second instructions are input by the field person using an input device on a handheld computing device and wherein the receiving act, the formatting act and the transmitting act are performed by the handheld computing device.

25. A method as defined in claim 24, wherein the transmitting act comprises:

sending the first command packet to the first agent control unit over a wireless interface communicatively connecting the handheld computing device and the first agent control unit.

26. A method as defined in claim 24, wherein the transmitting act comprises:

sending the first command packet to the first control unit over a wire-based transmission media communicatively connecting the handheld computing device and the first agent control unit.

27. A method as defined in claim 23, wherein the first and second instructions are input by the field person using an input device of a remote computer and transmitted by the remote computer to a server computer, wherein the receiving, transmitting and formatting acts are performed by a client computing device communicating with the server computer over a network connection.

28. A method as defined in claim 27, wherein the transmitting act comprises:

sending the first command packet to the first agent control unit over a wireless interface communicatively connecting the client computing device and the first agent control unit.

29. A method as defined in claim 27, wherein the transmitting act comprises:

sending the first command packet to the first control unit over a wire-based transmission media communicatively connecting the client computing device and the first agent control unit.

30. A method as defined in claim 27, wherein client computing device is a desktop computer.

31. A method as defined in claim 27, wherein the client computing device is a personal digital assistant.

32. A system as defined in claim 23, wherein the first utility device and the second utility device perform substantially different functions and operate in a substantially different manner with respect to one another.

33. A system as defined in claim 32, wherein the first utility device is a warewashing machine and the second utility device is a laundry machine.

34. A system as defined in claim 32, wherein the first utility device is a warewashing machine and the second utility device is a clean-in-place system.

35. A system as defined in claim 23, wherein the first utility device and the second utility device perform substantially similar functions and operate in a substantially similar manner with respect to one another.

36. A system as defined in claim 35, wherein the first utility device and the second utility device are warewashing machines.

37. A method as defined in claim 23, further comprising:

in response to transmitting the first command packet to the first agent control unit, receiving from the first agent control unit an acknowledgement response indicating that the first command packet has been received in its entirety by the first agent control unit.

38. A method as defined in claim 37, wherein the first command packet requests information from the first agent control unit, the information relating to an operating parameter associated with a process of the first utility device, the method further comprising:

receiving the requested information from the first utility device.

39. A method as defined in claim 37, wherein the first command packet requests performance of an operation of a process associated with the first utility device, the first agent control unit administering performance of the operation in response to receiving the first command packet.

40. A method as defined in claim 39, wherein the operation relates to setting an operating parameter used to control the process associated with the first utility device.

41. A method as defined in claim 23, further comprising:

in response to transmitting the first command packet to the first agent control unit, receiving from the first agent control unit an error response indicating that the first command packet has not been received in its entirety by the first agent control unit.

42. A system for enabling a field person to manage processes associated with a plurality of utility devices, wherein each of the plurality of utility devices is communicatively connected to an agent control unit locally administering processes associated with the utility device, the system comprising:

means for receiving instructions related to managing one or more processes associated with the plurality of utility devices;

means for formatting the instructions into command packets adhering to a packet-based structure recognizable to each agent control unit communicatively connected to one of the plurality of utility devices, wherein the packet-based structure comprises;

a first field having data identifying a beginning of each packet;

a second field having data identifying an address for an intended destination of each packet, wherein the intended destination is one of the plurality of agent control units;

a third field having data specifying a task to be administered by the intended destination; and

a fourth field having data identifying an end of each packet, and

means for transmitting the command packets the agent control units, wherein each agent control unit locally administers processes associated with the utility device to which the agent control unit is connected in response to receipt of a command packet.

43. A system as defined in claim 42, wherein the transmitting means is selected from the group consisting of a wire-based interface and a wireless interface.

44. A system as defined in claim 42, wherein the task specified by the data in the third field of the packet-based structure requests information from the intended destination, the information being an operating parameter related to a process associated with the utility device to which the intended destination is communicatively connected.

45. A system as defined in claim 42, wherein the task specified by the data in the third field of the packet-based structure requests performance of an operation of a process associated with the utility device to which the intended destination is communicatively connected.

46. A system as defined in claim 42, wherein the third field of the packet-based structure comprises:

a command field having data specifying a type of action to be performed by the intended destination;

a sub-command field having data specifying a type of information that is to be updated by the intended destination, wherein the type of information relates to an operating parameter to be used to control a process associated with the utility device to which the intended destination is communicatively connected; and

a parameter field having data specifying a value that is to be set for the operating parameter.

47. A system as defined in claim 42, wherein the third field of the packet-based structure comprises:

a command field having data specifying a type of action to be performed by the intended destination.

48. A system as defined in claim 42, wherein the third field of the packet-based structure comprises:

a command field having data specifying a type of action to be performed by the intended destination; and

a sub-command field having data specifying a type of information that is to be updated by the intended destination, wherein the type of information relates to an operating parameter to be used to control a process associated with the utility device to which the intended destination is communicatively connected.

49. A system as defined in claim 42, further comprising:

a first agent control unit communicatively connected to and locally administering processes associated with a first utility device, wherein receiving means receives a first instruction related to managing one or more processes associated with the first utility device and the formatting means formats the first instruction into a first command packet adhering to the packet-based structure; and

a second agent control unit communicatively connected to and locally administering processes associated with the second utility device, wherein receiving means receives a second instruction related to managing one or more processes associated with the second utility device and the formatting means formats the second instruction into a second command packet adhering to the packet-based structure, the intended destination identified by the address included in the second field being one of the first and second agent control units.

50. A system as defined in claim 49, further comprising:

a means for receiving information transmitted from the first agent control unit and the second agent control unit.

51. A system as defined in claim 50, wherein the third field of the packet-based structure comprises:

a command field having data specifying a type of action to be performed by the intended destination;

a sub-command field having data specifying a type of information that is to be returned to the master control unit by way of the fourth means, wherein the type of information relates to an operating parameter to be used to control a process associated with the utility device to which the intended destination is communicatively connected; and

a parameter field having data specifying the operating parameter.

52. A system as defined in claim 50, wherein the means for receiving information transmitted from the first agent control unit and the second agent control unit receives from the first agent control unit an acknowledgement response indicating that the first command packet has been received in its entirety by the first agent control unit.

53. A system as defined in claim 50, wherein the means for receiving information transmitted from the first agent control unit and the second agent control unit receives from the first agent control unit an error response indicating that the first command packet has not been received in its entirety by the first agent control unit.

54. A system as defined in claim 49, wherein the first utility device and the second utility device perform substantially different functions and operate in a substantially different manner with respect to one another.

55. A system as defined in claim 54, wherein the first utility device is a chemical dispense system and the second utility device is a warewashing machine.

56. A system as defined in claim 54, wherein the first utility device is a clean-in-place system and the second utility device is a warewashing machine.

57. A system as defined in claim 54, wherein the first utility device is a laundry system and the second utility device is a warewashing machine.

58. A system as defined in claim 49, wherein the first utility device and the second utility device perform substantially similar functions and operate in a substantially similar manner with respect to one another.

59. A system as defined in claim 58, wherein the first utility device and the second utility device are warewashing machines.

60. A computer program product readable by a computing system and encoding a computer program for executing a computer process for enabling a field person to manage processes associated with a plurality of chemical dispense devices, wherein each chemical dispense device dispenses a chemical product to a utility device for use in applying the chemical product to one or more objects, the computer process comprising acts of:

receiving a first instruction related to managing one or more processes associated with a first chemical dispense device operable to dispense a first chemical product to a first utility device;

receiving a second instruction related to managing one or more processes associated with a second chemical dispense device operable to dispense a second chemical product to a first utility device;

formatting the first instruction into a first command packet and the second instruction into a second command packet, wherein the first and second command packets are in a pre-defined format recognizable to both a first agent control unit communicatively connected to and locally administering processes associated with the first chemical dispense device and a second agent control unit communicatively connected to and locally administering processes associated with the second chemical dispense device; and

transmitting the first command packet to the first agent control unit and the second command packet to the second agent control unit.

61. A computer program product as defined in claim 60, further comprising:

in response to transmitting the first command packet to the first agent control unit, receiving from the first agent control unit an acknowledgement response indicating that the first command packet has been received in its entirety by the first agent control unit.

62. A computer program product as defined in claim 61, wherein the first command packet requests information from the first agent control unit, the information relating to an operating parameter associated with a process of the first utility device, the method further comprising:

receiving the requested information from the first utility device.

63. A computer program product as defined in claim 61, wherein the first command packet requests performance of an operation of a process associated with the first utility device, the first agent control unit administering performance of the operation in response to receiving the first command packet.

64. A computer program product as defined in claim 63, wherein the operation relates to setting an operating parameter used to control the process associated with the first utility device.

65. A computer program product as defined in claim 60, further comprising:

in response to transmitting the first command packet to the first agent control unit, receiving from the first agent control unit an error response indicating that the first command packet has not been received in its entirety by the first agent control unit.

66. An apparatus for managing one or more processes associated with a plurality of utility devices each controlled and monitored by an agent control unit, wherein a process of the one or more processes relates to dispensing a chemical product to one of the plurality of utility devices, the apparatus comprising:

an input module receiving an instruction from a field person, the instruction related to management of the dispensing process by a specified agent control unit;

a format module formatting the instruction into a pre-defined packet-based structure recognizable to all agent control units associated with the plurality utility devices; and

a communication module transmitting the instruction to the specified agent control unit and receiving from the specified agent control unit a message in response to receipt of the instruction by the specified agent control unit.

67. An apparatus as defined in claim 66, wherein the pre-defined packet-based structure comprises:

a first field having data identifying a beginning of each packet;

a second field having data identifying an address for an intended destination of each packet, wherein the intended destination is an agent control unit controlling and monitoring one of the plurality of utility devices;

a third field having data specifying a task to be administered by the intended destination; and

a fourth field having data identifying an end of each packet.

68. An apparatus as defined in claim 67, wherein the task specified by the data in the third field of the packet-based structure requests information from the intended destination, the information being an operating parameter related to a process associated with the utility device to which the intended destination is communicatively connected.

69. An apparatus as defined in claim 68, wherein the message received from the specified agent control unit comprises the requested operating parameter.

70. An apparatus as defined in claim 67, wherein the task specified by the data in the third field of the packet-based structure requests performance of an operation of a process associated with the utility device to which the intended destination is communicatively connected.

71. An apparatus as defined in claim 66, wherein the communication module transmits information to and receives information from the agent control units over a wireless communication interface.

72. An apparatus as defined in claim 66, wherein the communication module transmits information to and receives information from the agent control units over a wire-based communication interface.

73. An apparatus as defined in claim 66, wherein the message received from the specified agent control unit comprises an error response indicating that the instruction has not been received in its entirety by the specified agent control unit.

74. An apparatus as defined in claim 66, wherein the message received from the specified agent control unit comprises an acknowledgment response indicating that the instruction has been received in its entirety by the specified agent control unit.