Load dump transient voltage controller

• US 20040150375A1
• Filed: 02/04/2003
• Published: 08/05/2004
• Est. Priority Date: 02/04/2003
• Status: Active Grant

• Current Assignee: GM Global Technology Operations LLC (General Motors Company)
• Original Assignee: GM Global Technology Operations Incorporated (Motors Liquidation Co. GUC Trust)
• Inventors: Namuduri, Chandra S., Reynolds, Michael G.
• Granted Patent: US 6,876,177 B2
• Time in Patent Office: Days
• US Class Current: 322/28
• CPC Class Codes: H02H 7/067 on occurrence of a load dump control on sudden change of load H02P9/10

Abstract

A generator field regulator circuit communicates with a field winding of a Lundell machine and includes a first transistor. A second transistor has a source that communicates with a drain of the first transistor and a drain that communicates with one end of the field winding. A free-wheeling diode communicates with the drain of the first transistor and a source of the second transistor. An overvoltage detection circuit modulates a gate of the second transistor. A pulse width modulation (PWM) circuit modulates a gate of the first transistor to maintain generator rectified voltage at a nominal level. The overvoltage detection circuit outputs an overvoltage shutdown signal to the PWM circuit during a full-load dump mode to turn off the first transistor, which turns off the second transistor. The overvoltage shutdown signal is disabled when a terminal voltage of a generator falls below a predetermined voltage.

Claims

1. A generator field regulator circuit that communicates with a field winding of a Lundell machine, comprising:

a first transistor;

a second transistor having a source that communicates with a drain of said first transistor and a drain that communicates with one end of said field winding; and

a free-wheeling diode that communicates with said drain of said first transistor and a source of said second transistor.

2. The generator field regulator circuit of claim 1 further comprising:

an overvoltage detection circuit that modulates a gate of said second transistor.

3. The generator field regulator circuit of claim 2 further comprising:

a pulse width modulation (PWM) circuit that modulates a gate of said first transistor to maintain generator rectified voltage at a nominal level.

4. The generator field regulator circuit of claim 3 wherein said overvoltage detection circuit outputs an overvoltage shutdown signal to said PWM circuit during a full-load dump mode to turn off said first transistor and said second transistor.

5. The generator field regulator circuit of claim 4 wherein said generator field regulator circuit is implemented in a generator, and wherein said overvoltage shutdown signal is disabled when a terminal voltage of said generator falls below a predetermined voltage.

6. The generator field regulator circuit of claim 4 further comprising first and second diodes that communicate with a drain of said second transistor and that set a clamp voltage of said second transistor when said overvoltage shutdown signal is enabled.

7. The generator field regulator circuit of claim 5 wherein said generator further includes:

a Lundell machine that includes said field winding; and

a 3-phase avalanche rectifier that communicates with said Lundell machine.

8. The generator field regulator circuit of claim 2 wherein said gate of said second transistor communicates with a cathode of a third diode and one end of a first capacitor, and wherein said third diode and said first capacitor keep said second transistor on during normal operation.

9. The generator field regulator circuit of claim 5 wherein an overvoltage shutdown signal threshold exceeds a maximum operating voltage of said generator.

10. The generator field regulator circuit of claim 5 wherein said second transistor and said overvoltage detection circuit are maintained at a lower temperature than an ambient temperature of other components of said generator.

11. A generator assembly, comprising:

a field regulator circuit including a first transistor, a second transistor, an overvoltage detection circuit that modulates a gate of said second transistor and that maintains said second transistor in an on state during a normal operating mode, and a pulse width modulation (PWM) circuit that modulates a gate of said first transistor to maintain generator rectified voltage at a nominal level;

a Lundell machine having a field winding that communicates with said field regulator circuit; and

a three-phase avalanche bridge rectifier that communicates with said Lundell machine.

12. The generator assembly of claim 11 wherein said second transistor has a drain that communicates with one end of said field winding, said first transistor has a drain that communicates with a source of said second transistor.

13. The generator assembly of claim 12 further comprising a free-wheeling diode that communicates with said drain of said first transistor and a source of said second transistor.

14. The generator assembly of claim 11 wherein said overvoltage detection circuit outputs an overvoltage shutdown signal to said PWM circuit during a full-load dump mode to turn off said first transistor and said second transistor.

15. The generator assembly of claim 14 wherein said overvoltage shutdown signal is disabled when a terminal voltage of said generator falls below a predetermined voltage.

16. The generator assembly of claim 14 further comprising first and second diodes that communicate with a drain of said first transistor and that set a clamp voltage of said second transistor when said overvoltage shutdown signal is enabled.

17. The generator assembly of claim 11 wherein said gate of said first transistor communicates with a cathode of a third diode and one end of a first capacitor, and wherein said third diode and said first capacitor keep said second transistor on during normal operation.

18. The generator assembly of claim 15 wherein an overvoltage shutdown signal threshold exceeds a maximum operating voltage of said generator.

19. The generator assembly of claim 11 wherein said overvoltage detection circuit and said second transistor are maintained at a lower voltage than an ambient temperature of other components of said generator.

20. A generator assembly, comprising:

a field regulator circuit including a first transistor, a second transistor, an overvoltage detection circuit that modulates a gate of said second transistor and that maintains said second transistor in an on state during a normal operating mode, a pulse width modulation (PWM) circuit that modulates a gate of said first transistor to maintain generator rectified voltage at a nominal level, wherein said second transistor has a drain that communicates with one end of said field winding and said first transistor has a drain that communicates with a source of said second transistor, and a free-wheeling diode that communicates with said drain of said first transistor and a source of said second transistor;

a Lundell machine having a field winding that communicates with said field regulator circuit; and

a three-phase avalanche bridge rectifier that communicates with said Lundell machine, wherein said overvoltage detection circuit outputs an overvoltage shutdown signal to said PWM circuit during a full-load dump mode to turn off said first transistor, which turns off said second transistor.