MEMS-based variable capacitor
First Claim
1. A variable capacitor device comprising:
- a first multi-layered substrate formed from a low-temperature, co-fired ceramic (LTCC) material, a microelectromechanical device microfabricated on the a first substrate, the microelectromechanical device comprising a variable capacitor, and a second multi-layered substrate formed from the LTCC material, a portion of the second substrate being removed to form a cavity therein, the first and second substrates being bonded together to enclose the microelectromechanical device, the microelectromechanical device being electrostatically actuated, wherein the capacitance of the device is controlled by a DC voltage applied to the device.
1 Assignment
0 Petitions
Accused Products
Abstract
A variable capacitor device using MEMS or micromachining techniques wherein thin-films of materials are deposited, patterned and etched to form movable micromechanical elements on the surface of a substrate composed of either semiconductor, glass, metal, or ceramic material. In one embodiment of the present invention to achieve higher frequency performance as well as other benefits, the substrate is comprised of Low-Temperature Co-Fired Ceramics (LTCC). The variable capacitor is an electrostatically actuated micromechanical device and if fabricated on a LTCC multi-layered substrate material has continuous electrical connections through the layers. The same LTCC substrate material can also be used to enclose the device by selectively removing a portion of the upper substrate so as to form a cavity. The two substrates are then bonded together to enclose and protect the variable capacitor. An integrated circuit can be incorporation onto the multi-level substrate structure to enable a electronic closed-loop controlled variable capacitor module. The integrated circuit is flip-chip bonded at the bottom of the substrate structure with appropriate electrical connections between the integrated circuit and the MEMS variable capacitor device. A variation of the present invention utilizes a zipper actuation method wherein the tuning ratio of the variable capacitor is increased to very high levels. Yet another variation of the present invention utilizes a differential gap between the top and bottom electrodes such that the actuation electrodes do not physically contact one another. Yet another implementation of the present invention uses an extra set of electrodes or mechanical mechanism so as to lock the value of the capacitor undefinitely. Yet another implementation uses shaped actuation electrodes so as to linearize the relationship between the applied actuation voltage and the resultant capacitance of the device.
-
Citations
102 Claims
-
1. A variable capacitor device comprising:
-
a first multi-layered substrate formed from a low-temperature, co-fired ceramic (LTCC) material, a microelectromechanical device microfabricated on the a first substrate, the microelectromechanical device comprising a variable capacitor, and a second multi-layered substrate formed from the LTCC material, a portion of the second substrate being removed to form a cavity therein, the first and second substrates being bonded together to enclose the microelectromechanical device, the microelectromechanical device being electrostatically actuated, wherein the capacitance of the device is controlled by a DC voltage applied to the device. - View Dependent Claims (2, 3, 4, 5, 6, 7, 8, 9, 10, 11, 12, 13, 14, 15, 16, 17, 18, 19, 20, 21, 22, 23, 77, 78, 79, 80, 81, 82, 83, 84, 85, 86, 87, 88, 98)
-
-
24. A variable capacitor device comprising:
-
a first multi-layered substrate formed from a low-temperature co-fired ceramic (LTCC) material, a microelectromechanical device microfabricated the first substrate and comprising a variable capacitor, the microelectromechanical device including;
a fixed electrode, a movable electrode electrostatically actuated by a DC voltage applied to the movable electrode to vary the capacitance between the movable electrode and the fixed electrode, and a mechanical stop to prevent the movable electrode from contacting the fixed electrode when the movable electrode is actuated, wherein an increased amount of area of the movable electrode is brought into contact with the mechanical stop in a zipper-like motion as the applied DC voltage is increased, whereby the capacitance between the movable electrode and the fixed electrode is varied as the amount of area of the movable electrode contacting the mechanical stop is varied, and a second multi-layered substrate formed from the LTCC material, a portion of the second substrate being removed to form a cavity therein, the first and second substrates being bonded together to enclose the microelectromechanical device. - View Dependent Claims (25, 26, 27, 28, 29, 30, 31, 32, 33, 34, 35, 36, 37, 38, 39, 40, 41, 42, 43, 44, 45, 46, 47, 48, 49, 50, 51, 52, 53)
-
-
54. A variable capacitor device comprising:
-
microelectromechanical means for providing a variable capacitance, means for supporting the variable capacitance means, and means for enclosing in a cavity the variable capacitance means, the supporting means and the enclosing means each being formed from a plurality of layers of low-temperature, co-fired ceramic (“
LTCC”
) material and being bonded together,the variable capacitance means being electrostatically actuated by an applied DC voltage to control the variable capacitance. - View Dependent Claims (55, 56, 57, 58, 59, 60, 61, 62, 63, 64, 65, 66, 67, 68, 69, 70, 71, 72, 73, 74, 75, 76)
-
-
89. A variable capacitor device comprising:
-
a first substrate formed from a selected material, a microelectromechanical device microfabricated the first substrate and comprising a variable capacitor, the microelectromechanical device including;
first and second pairs of actuation electrodes on either side of a third pair of electrodes forming a variable capacitor, each of the first and second pairs of actuation electrodes and the third pair of electrodes forming the variable capacitor including a movable electrode and a fixed electrode, the movable actuation electrodes being electrostatically actuated by a DC voltage applied to said movable actuation electrodes to vary the capacitance between the movable electrode and the fixed electrode forming the variable capacitor, and a second multi-layered substrate formed from the selected material, a portion of the second substrate being removed to form a cavity therein, the first and second substrates being bonded together to enclose the microelectromechanical device. - View Dependent Claims (90, 91, 92, 93, 94, 95, 96, 97, 99, 100, 101, 102)
-
Specification