Electrochemical cell

• US 20040157121A1
• Filed: 01/13/2004
• Published: 08/12/2004
• Est. Priority Date: 01/23/2003
• Status: Abandoned Application

• Current Assignee: Hideharu Onodera, Shunji Watanabe, Tsugio Sakai, Yoshibumi Nakamura
• Original Assignee: Hideharu Onodera, Shunji Watanabe, Tsugio Sakai, Yoshibumi Nakamura
• Inventors: Onodera, Hideharu, Watanabe, Shunji, Nakamura, Yoshibumi, Sakai, Tsugio
• Application Number:
  US10/756,678
• Publication Number:
  US 20040157121A1
• Time in Patent Office: Days
• US Class Current: 429/185
• CPC Class Codes: H01M 50/169 by welding, brazing or soldering
• CPC Class Codes: H01M 50/414 Synthetic resins, e.g. thermoplastics or thermosetting resins
• CPC Class Codes: H01M 50/44 Fibrous material
• CPC Class Codes: H01M 50/446 Composite material consisting of a mixture of organic and inorganic materials
• CPC Class Codes: Y02E 60/10 Energy storage using batteries
• CPC Class Codes: Y02P 70/50 Manufacturing or production processes characterised by the final manufactured product

Abstract

For avoiding problems in existent non-aqueous electrolyte cells or electric double layer capacitors of a rectangular pyramidal shape that sealing at high reliability can not be attained unless a bonded portion has a margin of a certain degree in view of electrolytes contained therein, a metal layer comprising a metal ring and a brazing material having a heat expansion coefficient approximate to that of a concave vessel of a non-aqueous electrolyte cell or an electric doceble layer capacitor is disposed to the edge of the vessel, a sealing plate made of a metal having a property similar with the metal ring and having a brazing material layer at the bonded surface is also used for the sealing plate and, further, paired electrodes comprising a positive electrode and a negative electrode, a separator and an electrolyte are contained in the concave vessel, the sealing plate is placed on the vessel and seam welding is conducted by using a resistance welding method thereby capable of attaining sealing at high reliability.

Claims

1. An electrochemical cell comprising paired electrodes having a positive electrode and a negative electrode, a separator for separating the positive electrode and the negative electrode, an electrolyte, a concave vessel for containing the paired electrodes, the separator and the electrolyte, and a sealing plate for sealing the concave vessel in which a metal layer is disposed the edge of the concave vessel, and the concave vessel and the sealing plate are bonded by resistance welding.

2. An electrochemical cell according to claim 1, wherein the metal layer comprises, a metal ring and a brazing material having a heat expansion coefficient approximate with that of the concave vessel, and the concave vessel and the sealing plate are bonded by seam welding.

3. An electrochemical cell according to claim 1, wherein the concave vessel comprises ceramics or ceramic glass.

4. An electrochemical cell according to claim 2, wherein the metal ring comprises an alloy containing cobalt, nickel and iron, and the brazing material is a nickel and/or gold film formed on the metal ring.

5. An electrochemical cell according to claim 2, wherein the sealing plate comprises a metal in which a brazing material is formed to the surface on the side bonded with the concave vessel.

6. An electrochemical cell according to claim 5, wherein the metal of the sealing plate comprises an alloy containing cobalt, nickel and iron, and a brazing material formed at the surface on the side bonded with the concave vessel is a nickel and/or gold film.

7. An electrochemical cell according to claim 2, wherein the brazing material is formed by plating or printing.

8. An electrochemical cell according to claim 1, wherein the thickness for the metal layer situated to the edge of the concave vessel is less than the total thickness for the electrode situated on the side of the sealing plate and the separator.

9. An electrochemical cell according to claim 1, wherein a step is provided inside the concave vessel and a separator is disposed on the step.

10. An electrochemical cell according to claim 1, wherein an electrode collector is disposed at the bottom surface inside the concave vessel.

11. An electrochemical cell according to claim 10, wherein the electrode collector comprises a material mainly comprising elements selected from tungsten, aluminum, carbon, palladium, silver, platinum and gold.

12. An electrochemical cell according to claim 10, wherein a layer having a conductivity mainly comprising carbon is further provided on the electrode collector at the bottom surface inside the concave vessel.

13. An electrochemical cell according to claim 1, wherein the separator comprises a non-woven fabric.

14. An electrochemical cell according to claim 1, wherein the main ingredient of the separator comprises polyphenylene sulfide, polyetheretherketone or glass fibers.