Air filtration and treatment apparatus

• US 20040166037A1
• Filed: 02/25/2003
• Published: 08/26/2004
• Est. Priority Date: 02/25/2003
• Status: Abandoned Application

• Current Assignee: Harry F. Youdell, John B. Mcintyre, Scott C. Nagy
• Original Assignee: Harry F. Youdell, John B. Mcintyre, Scott C. Nagy
• Inventors: Youdell, Harry F., McIntyre, John B., Nagy, Scott C.
• Application Number:
  US10/374,961
• Publication Number:
  US 20040166037A1
• Time in Patent Office: Days
• US Class Current: 422/186.3
• CPC Class Codes: A61L 9/16 using physical phenomena
• CPC Class Codes: A61L 9/205 using a photocatalyst or photosensitiser
• CPC Class Codes: B01D 2255/802 Photocatalytic
• CPC Class Codes: B01D 2257/90 Odorous compounds not provided for in groups B01D2257/00 - B01D2257/708
• CPC Class Codes: B01D 2257/91 Bacteria; Microorganisms
• CPC Class Codes: B01D 53/86 Catalytic processes
• CPC Class Codes: F24F 8/167 using catalytic reactions
• CPC Class Codes: F24F 8/22 using UV light

Abstract

An air filtration system for use in filtering a pressurized air flow, the system comprising a primary particulate filter for removal of at least a portion of particulate matter entrained in the air flow, at least one ultraviolet lamp, and a permeable reaction filter. The ultraviolet lamp is positioned downstream of the primary particulate filter and the permeable reaction filter is positioned downstream of the ultraviolet light. The permeable reaction filter has a substrate member and a plurality of titanium dioxide particles bonded to portions of the substrate member to form a photo-catalytic oxidizer layer disposed thereon a portion of the substrate member. The ultraviolet lamp irradiates at least a portion of the permeable reaction layer so that at least a portion of contaminants entrained in the air flow. The system may also include an adsorption filter positioned downstream of the permeable reaction filter.

Claims

1. An air filtration system for use in filtering a pressurized air flow, the system comprising:

a housing through which the air flow is caused to pass, the housing defining a first chamber, a second chamber downstream of the first chamber, and a third chamber downstream of the second chamber;

a primary particulate filter positioned in the first chamber constructed and arranged for the removal of at least a portion of particulate matter entrained in the air flow;

at least one ultraviolet lamp positioned in the second chamber;

a permeable reaction filter positioned in the second chamber downstream of the at least one ultraviolet light, the permeable reaction filter and the at least one ultraviolet light constructed and arranged for the removal of at least a portion of contaminants entrained in the air flow, the permeable reaction filter having a substrate member and a photo-catalytic oxidizer layer disposed thereon a portion of the substrate member, said substrate member having an upstream surface and an opposed downstream surface, said photo-catalytic oxidizer layer being positioned on portions of the upstream surface and extending at least partially between the upstream surface and the downstream surface of the substrate member, said at least one ultraviolet lamp being constructed and arranged to irradiate at least a portion of the photo-catalytic oxidizer layer of the permeable reaction filter; and

an adsorption filter positioned in the third chamber.

2. The air filtration system of claim 1, wherein at least a portion of the second chamber defines a reflective surface.

3. The air filtration system of claim 2, wherein the reflective surface is formed from aluminum.

4. The air filtration system of claim 3, wherein the reflective surface is formed from brushed aluminum.

5. The air filtration system of claim 4, further comprising a layer of chromium disposed on at least a portion of the reflective surface.

6. The air filtration system of claim 2, wherein at least a portion of the reflective surface faces a portion of a downstream side of the primary particulate filter.

7. The air filtration system of claim 6, wherein at least a portion of the reflective surface faces a portion of the upstream surface of the permeable reaction filter.

8. The air filtration system of claim 1, wherein the at least one ultraviolet lamp irradiates at least a portion of a downstream side of the primary particulate filter.

9. The air filtration system of claim 8, wherein the primary particulate filter is pleated.

10. The air filtration system of claim 1, wherein the at least one ultraviolet lamp emits in a bandwidth in the range of about 245 to 265 nm.

11. The air filtration system of claim 10, wherein the at least one ultraviolet lamp is emitted at a wavelength of about 254 nm.

12. The air filtration system of claim 1, wherein each ultraviolet lamp is substantially U-shaped.

13. The air filtration system of claim 1, wherein the photo-catalytic oxidizer layer is formed of a plurality of titanium dioxide particles bonded to portions of the substrate.

14. The air filtration system of claim 1, wherein the substrate of the permeable reaction filter has a plurality of fibers and wherein each titanium dioxide particle is bonded to at least one fiber of said plurality of fibers.

15. The air filtration system of claim 14, wherein the fibers of the substrate are selected from a group consisting of polymer fibers, glass quartz fibers, natural fibers or a combination thereof.

16. The air filtration system of claim 14, wherein the substrate of the permeable reaction filter is pleated.

17. The air filtration system of claim 1, wherein the photo-catalytic oxidizer layer extends substantially between the upstream surface to the downstream surface of the permeable reaction filter.

18. The air filtration system of claim 1, wherein the permeable reaction filter has a MERV rating in the range of about and between 1-12 MERV.

19. The air filtration system of claim 1, wherein the adsorption filter comprises an activated carbon filter.

20. The air filtration system of claim 1, wherein the second chamber is adjacent to the first chamber, and wherein the third chamber is adjacent to the second chamber.

21. The air filtration system of claim 1, further comprising a blower constructed and arranged to supply the pressurized air flow, the blower in fluid communication with the housing.

22. The air filtration system of claim 21, wherein the blower is positioned upstream of the primary particulate filter.

23. The air filtration system of claim 21, wherein the blower is positioned downstream of the adsorption filter.

24. An air filtration system for use in filtering a pressurized air flow, the system comprising:

a primary particulate filter means for the removal of at least a portion of particulate matter entrained in the air flow;

at least one ultraviolet lamp positioned downstream of the primary particulate filter means; and

a permeable reaction filter positioned downstream of the at least one ultraviolet light, the permeable reaction filter and the at least one ultraviolet light constructed and arranged for the removal of at least a portion of contaminants entrained in the air flow, the permeable reaction filter having a substrate member and a photo-catalytic oxidizer layer disposed thereon a portion of the substrate member, said substrate member having an upstream surface and an opposed downstream surface, said photo-catalytic oxidizer layer being positioned on portions of the upstream surface and extending at least partially between the upstream surface and the downstream surface of the substrate member, said at least one ultraviolet lamp being constructed and arranged to irradiate at least a portion of the permeable reaction layer.

25. The air filtration system of claim 24, further comprising an adsorption filter means positioned downstream of the permeable reaction filter.

26. The air filtration system of claim 24, further comprising a reflective surface positioned intermediate the primary particulate filter means and the permeable reaction filter, the reflective surface constructed and arranged to reflect irradiation from the at least one ultraviolet lamp.

27. The air filtration system of claim 26, wherein the reflective surface is formed from aluminum.

28. The air filtration system of claim 27, wherein the reflective surface is formed from brushed aluminum.

29. The air filtration system of claim 28, further comprising a layer of chromium disposed on at least a portion of the reflective surface.

30. The air filtration system of claim 26, wherein at least a portion of the reflective surface faces a portion of the upstream surface of the permeable reaction filter.

31. The air filtration system of claim 30, wherein at least a portion of the reflective surface faces a portion of a downstream side of the primary particulate filter means.

32. The air filtration system of claim 24, wherein the at least one ultraviolet lamp irradiates at least a portion of a downstream side of the primary particulate filter.

33. The air filtration system of claim 24, wherein the at least one ultraviolet lamp emits in a bandwidth in the range of about 245 to 265 nm.

34. The air filtration system of claim 33, wherein the at least one ultraviolet lamp is emitted at a wavelength of about 254 nm.

35. The air filtration system of claim 24, wherein the photo-catalytic oxidizer layer is formed of a plurality of titanium dioxide particles bonded to portions of the substrate.

36. The air filtration system of claim 24, wherein the substrate of the permeable reaction filter has a plurality of fibers and wherein each titanium dioxide particle is bonded to at least one fiber of said plurality of fibers.

37. The air filtration system of claim 24, wherein the photo-catalytic oxidizer layer extends substantially between the upstream surface to the downstream surface of the permeable reaction filter.

38. The air filtration system of claim 24, wherein the adsorption filter means comprises an activated carbon filter.

39. An air filtration system for use in filtering a pressurized air flow, the system comprising:

a primary particulate filter for the removal of at least a portion of particulate matter entrained in the air flow;

at least one ultraviolet lamp positioned downstream of the primary particulate filter; and

a permeable reaction filter positioned downstream of the at least one ultraviolet light, the permeable reaction filter and the at least one ultraviolet light constructed and arranged for the removal of at least a portion of contaminants entrained in the air flow, the permeable reaction filter having a substrate member and a plurality of titanium dioxide particles bonded to portions of said substrate to form a photo-catalytic oxidizer layer disposed thereon a portion of the substrate member, said substrate member having an upstream surface and an opposed downstream surface, said photo-catalytic oxidizer layer being positioned on portions of the upstream surface and extending at least partially between the upstream surface and the downstream surface of the substrate member, said at least one ultraviolet lamp being constructed and arranged to irradiate at least a portion of the permeable reaction layer.

40. The air filtration system of claim 39, further comprising an adsorption filter positioned downstream of the permeable reaction filter.

41. The air filtration system of claim 39, further comprising a reflective surface positioned intermediate the primary particulate filter means and the permeable reaction filter, the reflective surface constructed and arranged to reflect irradiation from the at least one ultraviolet lamp.

42. The air filtration system of claim 39, wherein the substrate of the permeable reaction filter has a plurality of fibers and wherein each titanium dioxide particle is bonded to at least one fiber of said plurality of fibers.

43. The air filtration system of claim 39, wherein the photo-catalytic oxidizer layer extends substantially between the upstream surface to the downstream surface of the permeable reaction filter.