Method and apparatus for power management

• US 20040176859A1
• Filed: 03/05/2003
• Published: 09/09/2004
• Est. Priority Date: 03/05/2003
• Status: Active Grant

• Current Assignee: Ademco Inc. (Resideo Technologies, Inc.)
• Original Assignee: Honeywell International Inc.
• Inventors: Chian, Brent, Nordberg, Timothy J., McDonald, Jonathan S.
• Granted Patent: US 7,317,265 B2
• Time in Patent Office: Days
• US Class Current: 700/12
• CPC Class Codes: H02J 7/34 Parallel operation in networks using both storage and other dc sources, e.g. providing buffering H02J7/14 takes precedence
• CPC Class Codes: H02M 1/007 Plural converter units in cascade push-pull DC/DC converters with pre-regulator H02M3/3374; DC-AC converters following a DC-DC stage including a high frequency transformer H02M7/4807; DC-AC converters following a DC-DC conversion stage generating periodically varying voltages H02M7/4826
• CPC Class Codes: H02M 3/158 including plural semiconductor devices as final control devices for a single load

Abstract

A system in accordance with the invention includes a power converter for converting a thermally generated voltage where the power converter includes a low-voltage direct current to direct current voltage converter (DC-DC converter) and a high-efficiency DC-DC converter coupled with the low-voltage DC-DC converter. The system also includes a charge storage circuit coupled with the low-voltage DC-DC converter and the high-efficiency DC-DC converter for storing converted electrical energy and a programmable controller circuit. The programmable controller circuit is coupled with the high-efficiency DC-DC converter, the low-voltage DC-DC converter, and the charge storage circuit such that the controller circuit substantially controls operation of the system when the voltage potential of the converted electrical energy stored by the charge storage circuit is greater than a brown out voltage of the controller.

Claims

1. A power management system comprising:

a power converter for converting a thermally generated voltage, wherein the power converter comprises a low-voltage direct current to direct current voltage converter (DC-DC converter), and a high-efficiency DC-DC converter coupled with the low-voltage DC-DC converter;

a charge storage circuit coupled with the low-voltage DC-DC converter and the high-efficiency DC-DC converter for storing converted electrical energy; and

a programmable controller circuit coupled with the high-efficiency DC-DC converter, the low-voltage DC-DC converter, and the charge storage circuit, wherein the controller circuit substantially controls operation of the power management system when a voltage potential of the converted electrical energy stored by the charge storage circuit is greater than a first threshold value.

2. The power management system of claim 1, wherein the controller circuit is coupled with the low-voltage DC-DC converter via a voltage generation circuit for disabling the low-voltage DC-DC converter when the voltage potential of the converted electrical energy stored by the charge storage circuit is greater than a second threshold value.

3. The power management system of claim 2, wherein the voltage generation circuit comprises a charge pump circuit.

4. The power management system of claim 3, wherein the charge pump circuit comprises a negative charge pump and the low-voltage DC-DC converter is disabled via a depletion mode transistor included in a feedback loop of the low-voltage DC-DC converter, the depletion mode transistor having a gate terminal coupled with the negative charge pump.

5. The power management system of claim 1, wherein the low-voltage DC-DC converter comprises:

a transformer having a positive terminal of its primary windings coupled with a negative terminal of its secondary windings;

an electronic switch for completing a feedback loop of the low-voltage DC-DC converter and for disabling the low-voltage DC-DC converter, a control terminal of the electronic switch being coupled with a negative terminal of the primary windings;

a capacitor coupled with, and between, a control terminal of the electronic switch and a positive terminal of the secondary windings; and

a rectifying diode having its anode coupled with the positive terminal of the secondary windings and the capacitor.

6. The power management system of claim 5, wherein the transformer comprises a magnetic core having a spool-shaped configuration, the secondary windings being wrapped substantially evenly over a cylindrical center portion of the core, and the primary windings being wrapped substantially evenly, directly over the secondary windings.

7. The power management system of claim 6, wherein a ratio of turns of the primary winding to turns of the secondary winding is approximately one to thirty.

8. The power management system of claim 1, wherein the high-efficiency DC-DC converter comprises an inductor coupled with the thermoelectric device, a field effect transistor (FET) switch device coupled with the inductor and the controller, and a rectifying diode coupled with the inductor and the step-up switch.

9. The power management system of claim 1, wherein the charge storage circuit comprises:

a first capacitor having a first terminal coupled with an electrical ground and a second terminal coupled with a power supply terminal of the controller circuit, an output terminal of the low-voltage DC-DC converter and an output terminal of the high-efficiency DC-DC converter; and

a second capacitor that is relatively larger than the first capacitor having a first terminal coupled with an input/output (I/O) channel of the controller via a resistive element and a second terminal coupled with the power supply terminal of the controller circuit and the output terminals of the low-voltage DC-DC converter and the high-efficiency DC-DC converter.

10. The power management system of claim 9, wherein the I/O channel is actively controlled by the controller to facilitate charging of the second capacitor.

11. The power management system of claim 1, wherein the controller circuit comprises a programmable microcontroller device that includes:

an analog-digital conversion circuit;

a timer circuit;

a pulse-width modulated output channel;

a power supply voltage sensing circuit;

a temperature sensing circuit; and

a low-power mode.

12. The power management system of claim 11, wherein the microcontroller device is an ultra-low power microcontroller.

13. The power management system of claim 1, further comprising a valve control circuit coupled with the controller and an input voltage terminal of the power management system, wherein the valve control circuit comprises one or more valve drivers and one or more associated gas valves, the valve drivers having a control terminal coupled with the controller such that the associated gas valves are opened and closed based, at least in part, on electrical signals generated by the controller.

14. The power management system of claim 1, further comprising a thermopile device coupled with the low-voltage DC-DC converter and the high-efficiency DC-DC converter such that the thermopile supplies a to-be-converted thermally generated voltage.

15. A power management system comprising:

a thermo-electric device;

a low-voltage direct current to direct current voltage converter (DC-DC converter) coupled with the thermoelectric device;

a high-efficiency DC-DC converter coupled with the thermoelectric device and the low-voltage DC-DC converter;

a charge storage circuit coupled with the low-voltage DC-DC converter and the high-efficiency DC-DC converter;

a voltage generation circuit coupled with the low-voltage DC-DC converter and the high-efficiency DC-DC converter, wherein the voltage generation circuit, in operation, disables the low-voltage DC-DC converter, and

a programmable controller coupled with the charge storage circuit, the voltage generation circuit and the high-efficiency DC-DC converter, wherein the programmable controller substantially controls the operation of the charge storage circuit, the high-efficiency DC-DC converter and the voltage generation circuit.

16. The power management system of claim 15, wherein the thermoelectric device comprises a thermopile device.

17. The power management system of claim 15, wherein the low-voltage DC-DC converter comprises a transformer having primary windings and secondary windings, the primary and secondary windings being coupled with one of a depletion mode field effect transistor (FET) and a junction field effect transistor (J-FET) such that a thermal voltage generated by the thermo-electric device is converted by the low-voltage DC-DC converter using a positive feedback loop.

18. The power management system of claim 17, wherein a positive terminal of the primary windings is coupled with a negative terminal of the secondary windings to form the positive feedback loop.

19. The power management system of claim 15, wherein the high-efficiency DC-DC converter comprises a boost converter including:

an inductor coupled with the thermo-electric device;

a switch device coupled with the inductor and the controller; and

a rectifying device coupled with the inductor, the switch and the charge storage circuit.

20. The power management system of claim 15, wherein the charge storage circuit comprises:

a first, relatively small capacitor for storing electrical energy converted primarily by the low-voltage DC-DC converter; and

a second, relatively large capacitor for storing electrical energy converted primarily by the high-efficiency DC-DC converter, wherein storage of electrical energy on the second capacitor is substantially controlled by an I/O channel of the controller via a resistive element.

21. The power management system of claim 15, wherein the voltage generation circuit comprise a charge pump circuit coupled with a semiconductor switch device included in the low-voltage DC-DC converter for disabling the low-voltage DC-DC converter.

22. The power management system of claim 21, wherein the semiconductor switch device comprises one of a depletion mode field effect transistor (FET) and a J-FET and the charge pump is a negative charge pump coupled with a gate of the semiconductor switch device.

23. The power management system of claim 15, wherein the controller is an ultra-low power microcontroller.

24. The power management system of claim 23, wherein the microcontroller comprises:

an analog to digital (A/D) conversion circuit;

a timer circuit;

at least one pulse-width-modulated (PWM) output channel;

a power supply voltage sensing circuit;

a temperature sensing circuit, and

a low-voltage function mode.

25. The power management system of claim 24, wherein a PWM output channel is coupled with the voltage generation circuit for disabling the low-voltage DC-DC converter and the high-efficiency DC-DC converter for operating a step up switch device, and an I/O channel is coupled with the charge storage circuit for controlling storage of converted electrical energy

26. A method comprising:

generating a first voltage potential by converting thermal energy from a thermal energy source to electrical energy;

converting the first voltage potential to a second voltage potential using a low-voltage direct current to direct current voltage converter (DC-DC converter) and storing the second voltage potential using a first charge storage device of a charge storage circuit;

activating a controller circuit;

converting the first voltage potential to a third voltage potential using the low-voltage DC-DC converter and storing the third voltage potential using the first charge storage device;

setting an initial value for a variable time constant for charging a second charge storage device of the charge storage circuit;

disabling the first DC-DC converter; and

converting the first voltage potential to a fourth voltage potential using a high-efficiency DC-DC converter and storing the fourth voltage potential using the first and second charge storage devices, wherein storing the fourth voltage potential is based, at least in part, on the variable time constant.

27. The method of claim 26, wherein generating the first voltage potential comprises converting thermal energy using a thermopile device.

28. The method of claim 26, wherein the low-voltage DC-DC converter comprises a transformer based self-starting, low-voltage oscillator.

29. The method of claim 26, wherein the first and second charge storage devices comprise capacitors, the first capacitor being a relatively small capacitor as compared to the second capacitor, the second capacitor being coupled in series with a resistive element and an I/O channel such that the second capacitor is charged based on an output signal of the I/O channel.

30. The method of claim 29, wherein the initial time constant is approximately ten percent of a discharge time constant for the first capacitor.

31. The method of claim 30, further comprising:

sensing an initial voltage on a power supply channel of the controller;

charging the second capacitor using the initial variable charging constant if the first voltage is above a first threshold;

sensing a comparison voltage on the power supply channel at predetermined intervals;

comparing the comparison voltage with the initial voltage; and

doubling the variable time constant if the comparison voltage is within a predetermined percentage of the initial voltage.

32. The method of claim 31, further comprising setting the variable time constant to one-hundred percent if doubling the variable time constant results in a value greater than a charging time constant of the second capacitor.

33. The method of claim 26, wherein the second voltage potential comprises a brown-out voltage of the controller.

34. The method of claim 26, wherein disabling the first DC-DC converter comprises pumping a negative charge pump circuit with an output channel of the controller.

35. The method of claim 34, wherein the third voltage potential comprises a switching voltage threshold for transistors included in the charge pump circuit.

36. The method of claim 26, wherein the fourth voltage potential comprises a target operating voltage for the controller.

37. A method of managing a thermally powered circuit comprising:

converting a thermal voltage potential from a thermal voltage source to a power supply operating target voltage potential of a controller circuit using a low-voltage DC-DC converter to perform a first part of the conversion and a high-efficiency DC-DC converter to perform a second part of the conversion;

opening a valve with a current supplied from the thermal voltage produced by the thermal voltage source;

waiting a predetermined period of time;

sensing an operating temperature of a gas valve coupled with the thermal voltage source;

determining a target input voltage for holding the valve open based on the operating temperature;

sensing an input voltage of the valve;

comparing the input voltage with the target input voltage; and

modifying a power conversion duty cycle of the high-efficiency DC-DC converter based on the comparison of the input voltage with the target input voltage.

38. The method of claim 37, wherein modifying the power conversion duty cycle of the high-efficiency DC-DC converter comprises increasing the power conversion duty cycle when the input voltage exceeds the target input voltage and a power supply voltage of the controller circuit is below the power supply operating target for the controller circuit.

39. The method of claim 37, wherein modifying the power conversion duty cycle of the high-efficiency DC-DC converter comprises decreasing the power conversion duty cycle of high-efficiency DC-DC converter when the input voltage is less than the target input voltage.

40. The method of claim 39, further comprising:

sensing a power supply voltage of the controller circuit;

comparing the power supply voltage with a power supply lower operating threshold; and

suspending one or more functions of the controller if the power supply voltage is less than the power supply lower operating threshold.

41. The method of claim 40, further comprising:

waiting the predetermined period of time;

sensing the operating temperature of the gas valve;

determining the target input voltage for holding the valve open based on the operating temperature;

sensing the input voltage of the valve;

comparing the input voltage with the target input voltage;

sensing the power supply voltage of the controller;

comparing the power supply voltage with the power supply operating target;

resuming one or more of the suspended functions if the power supply voltage is greater than the power supply operating target;

comparing the power supply voltage with a power supply upper threshold; and

decreasing the power conversion duty cycle of the high-efficiency DC-DC converter if the power supply voltage is greater than the power supply upper threshold.

42. The method of claim 37, further comprising:

sensing a power supply voltage of the controller;

comparing the power supply voltage with the power supply operating target;

resuming one or more suspended functions of the controller if the power supply voltage is greater than the power supply operating target;

comparing the power supply voltage with a power supply upper threshold; and

decreasing the power conversion duty cycle of the high-efficiency DC-DC converter if the power supply voltage is greater than the power supply upper threshold.