Noise abatement device and method for air-cooled condensing systems

• US 20040177613A1
• Filed: 03/12/2003
• Published: 09/16/2004
• Est. Priority Date: 03/12/2003
• Status: Active Grant

• Current Assignee: Fisher Controls International LLC (Emerson Electric Company)
• Original Assignee: Fisher Controls International LLC (Emerson Electric Company)
• Inventors: Fagerlund, Allen Carl, Catron, Frederick Wayne, DePenning, Charles Lawrence, McCarty, Michael Wildie
• Granted Patent: US 7,055,324 B2
• Time in Patent Office: Days
• US Class Current: 60/649
• CPC Class Codes: F01K 9/04 with dump valves to by-pass stages

Abstract

A noise abatement device and method to direct flow in a predetermined manner to substantially reduce the aerodynamic noise and structural vibrations produced by steam entering an air-cooled condenser in a power generating system. The interactive flow between the spargers that produces the aerodynamic noise and structural vibrations is largely eliminated by prohibiting fluid flow through selected flow regions within the spargers. The spargers include a stack of disks with fluid passageways. The fluid passageways are interrupted with continuous and undivided regions of the sparger to direct radial flow away from adjacent spargers, substantially eliminating the interactive flow.

Claims

1. A sparger comprised of:

a housing having a hollow center extending along its longitudinal axis containing a plurality of fluid passageways in fluid communication with a plurality of inlets at the hollow center and a plurality of exterior outlets wherein the passageways substantially reduce the fluid pressure between the plurality of inlets and outlets, and

a blocking sector to direct fluid in a predetermined manner through the sparger to substantially reduce the interactive flow that would otherwise be generated by the fluid exiting the outlets.

2. The sparger of claim 1, wherein each sparger is comprised of a plurality of stacked disks.

3. The sparger of claim 2, wherein the plurality of stacked disks includes alternating first and second disks,

the first disk containing the first and second regions, the first region being divided between the disk perimeter and the disk hollow center with a fluid inlet stage containing slots partially extending from the disk hollow center towards the disk perimeter and a fluid outlet stage containing slots partially extending from the disk perimeter towards the disk hollow center, and the second region being undivided between the disk perimeter and the disk hollow center;

and,

the second disk having at least one plenum slot extending through the disk;

wherein the disks are selectively positioned in the stack to direct fluid flow only through the first region of the first disk, the fluid inlet stage slots of the first region in one first disk aligned to the plenum slots in adjacent second disks and to the fluid outlet stage slots in at least one first disk, wherein the fluid flow path is split into two initial axial directions, then into the plenum slots with multiple radial flow directions, and then distributed through multiple outlet stage slots in at least one first disk.

4. The sparger of claim 2, wherein the plurality of stacked disks includes alternating first and second disks,

the first disk being divided between the disk perimeter and the disk center with a fluid inlet stage containing slots partially extending from the disk hollow center towards the disk perimeter and a fluid outlet stage containing slots partially extending from the disk perimeter towards the disk hollow center;

and,

the second disk containing the first and second regions, a first region having at least one plenum slot extending through the disk, and a second region being undivided and continuous;

wherein the disks are selectively positioned in the stack to enable fluid flow through the first region and direct fluid flow away from the second continuous region, the fluid inlet stage slots of one first disk aligned to the plenum slots in the first region of the adjacent second disks and to the fluid outlet stage slots in at least one first disk, so that the fluid flow path is split into two initial axial directions, then into the plenum slots of the first region with multiple radial flow directions, and then distributed through multiple outlet stage slots in at least one first disk.

5. The sparger of claim 2, wherein each disk in the plurality of stacked disks is separated into at least two regions, a first region being divided between the disk perimeter and the disk hollow center with a plurality of respective fluid flow passages extending from a passage inlet at the disk hollow center to a passage outlet for the outlet flow at the disk perimeter, and a second region being undivided and continuous to prohibit fluid flow between the disk hollow center and the disk perimeter wherein each respective fluid flow passage of the first flow region having a tortuous flow path with each tortuous flow path remaining independent from each other in traversing through the disk to substantially avoid collisions between respective tortuous flow paths;

and,

wherein the fluid flow passages including directed flow paths means at the passage outlets directing the outlet flows to substantially avoid collisions between respective outlet flows on exiting from the respective passage outlets.

6. The sparger of claim 1, wherein the blocked sector is defined by a blocking shield placed in intimate contact with the sparger.

7. The blocked sector of claim 6, wherein the blocking shield is placed in intimate contact with an inner surface within the hollow center of the sparger.

8. The blocked sector of claim 6, wherein the blocking shield in placed in intimate contact with an outer surface at the perimeter of the sparger.

9. A noise abatement device for turbine bypass in air-cooled condensers comprised of:

at least one sparger, the sparger having a hollow center extending along its longitudinal axis containing a plurality of fluid passageways in fluid communication with a plurality of inlets at the hollow center and a plurality of exterior outlets wherein the passageways substantially reduce the fluid pressure between the plurality of inlets and outlets, and

a blocking sector to direct fluid in a predetermined manner through the sparger to substantially reduce the aerodynamic noise and structural vibrations that would otherwise be generated by the fluid exiting the sparger.

10. The noise abatement device of claim 9, wherein the spargers are positioned approximately parallel to their respective longitudinal axis and symmetrically positioned about a central axis of the noise abatement device.

11. The sparger of claim 9, wherein each sparger is comprised of a plurality of stacked disks.

12. The sparger of claim 11, wherein the plurality of stacked disks includes alternating first and second disks,

the first disk containing the first and second regions, the first region being divided between the disk perimeter and the disk hollow center with a fluid inlet stage containing slots partially extending from the disk hollow center towards the disk perimeter and a fluid outlet stage containing slots partially extending from the disk perimeter towards the disk hollow center, and the second region being undivided and continuous between the disk perimeter and the disk hollow center;

and,

the second disk having at least one plenum slot extending through the disk;

wherein the disks being selectively positioned in the stack to direct fluid flow only through the first region of the first disk, the fluid inlet stage slots of the first region in one first disk aligned to the plenum slots in adjacent second disks and to the fluid outlet stage slots in at least one first disk, wherein the fluid flow path is split into two initial axial directions, then into the plenum slots with multiple radial flow directions, and then distributed through multiple outlet stage slots in at least one first disk.

13. The sparger of claim 11, wherein the plurality of stacked disks includes alternating first and second disks,

the first disk being divided between the disk perimeter and the disk center with a fluid inlet stage containing slots partially extending from the disk hollow center towards the disk perimeter and a fluid outlet stage containing slots partially extending from the disk perimeter towards the disk hollow center;

and,

the second disk containing the first and second regions, a first region having at least one plenum slot extending through the disk, and a second region undivided and continuous;

wherein the disks being selectively positioned in the stack to enable fluid flow through the first region and direct fluid flow away from the second region, the fluid inlet stage slots of one first disk aligned to the plenum slots in the first region of the adjacent second disks and to the fluid outlet stage slots in at least one first disk, wherein the fluid flow path is split into two initial axial directions, then into the plenum slots of the first region with multiple radial flow directions, and then distributed through multiple outlet stage slots in at least one first disk.

14. The sparger of claim 11, wherein each disk in the plurality of stacked disks is separated in to at least two regions, a first region being divided between the disk perimeter and the disk hollow center with a plurality of respective fluid flow passages extending from a passage inlet at the disk hollow center to a passage outlet for the outlet flow at the disk perimeter, and a second region being undivided to prohibit fluid flow between the disk hollow center and the disk perimeter;

wherein each respective fluid flow passage of the first flow region having a tortuous flow path with each tortuous flow path remaining independent from each other in traversing through the disk to substantially avoid collisions between respective tortuous flow paths; and

,

wherein the fluid flow passages including directed flow paths means at the passage outlets directing the outlet flows to substantially avoid collisions between respective outlet flows on exiting from the respective passage outlets.

15. The sparger of claim 11, wherein the blocked sector is defined by a blocking shield placed in intimate contact with the sparger.

16. The blocked sector of claim 15, wherein the blocking shield is placed in intimate contact with an inner surface within the hollow center of the sparger.

17. The blocked sector of claim 15, wherein the blocking shield in placed in intimate contact with an outer surface at the perimeter of the sparger.

18. A method of reducing aerodynamic noise and structural vibrations in turbine bypass applications for an air-cooled condensing system, the method comprising the steps of:

fashioning a noise abatement device with at least two spargers, the spargers being positioned substantially parallel to each other and placed in fluid communication with a fluid source,

mounting the noise abatement device within a condenser duct, the noise abatement device being generally symmetrically situated within the condenser duct; and

,

directing the fluid from the fluid source in a predetermined manner through the sparger to substantially reduce the aerodynamic noise and structural vibrations that would otherwise be generated by the fluid exiting the spargers.

19. The method of claim 18, wherein directing fluid in a predetermined manner is comprised of:

separating each of the spargers into at least two regions, the first region containing a

plurality of fluid passageways in fluid communication with a plurality of inlets at a hollow center and a plurality of exterior outlets of each sparger wherein the passageways substantially reduce the fluid pressure between the plurality of inlets and outlets, and

creating a blocking sector to direct fluid through each sparger to substantially reduce the interactive flow typically generated by the fluid exiting the outlets.