Flow instrument with multisensors

• US 20040177703A1
• Filed: 03/12/2003
• Published: 09/16/2004
• Est. Priority Date: 03/12/2003
• Status: Active Grant

• Current Assignee: Rosemount Incorporated (Emerson Electric Company)
• Original Assignee: Rosemount Incorporated (Emerson Electric Company)
• Inventors: Schumacher, Mark S., Broden, David A., Wiklund, David E.
• Granted Patent: US 6,843,139 B2
• Time in Patent Office: Days
• US Class Current: 73/861.52
• CPC Class Codes: G01F 1/363 with electrical or electro-mechanical indication G01F1/37 and G01F1/38 take precedence
• CPC Class Codes: G01F 1/40 Details of construction of the flow constriction devices
• CPC Class Codes: G01F 15/022 using electrical means

Abstract

An instrument used to control fluid flow. The instrument has a flow restrictor between an inlet and an outlet. First and second multisensor have sensing surfaces in the inlet and outlet that sense pressures and temperatures of the fluid flow. A circuit generates a mass flow output based on a difference between the pressure in the inlet and the pressure in the outlet. The mass flow output including a temperature correction as a function of at least one of the sensed temperatures in the inlet and outlet.

Claims

1. An instrument for use in sensing fluid flow, comprising:

a flow body comprising an inlet, an outlet and a flow restrictor coupling the fluid flow from the inlet to the outlet;

a first multisensor having a first sensing surface in the inlet that senses an inlet pressure and temperature of the fluid;

a second multisensor having a second sensing surface in the outlet that senses an outlet pressure and temperature of the fluid; and

a circuit that couples to the first and second multisensors, the circuit generating a fluid flow output based on outputs of the first and second multisensors, the fluid flow output including a temperature correction as a function of at least one of the sensed temperatures in the inlet and the outlet.

2. The instrument of claim 1 wherein the flow restrictor comprises a mass of porous material coupling the fluid from the inlet to the outlet.

3. The instrument of claim 2 wherein a velocity of the fluid in the mass of porous material is in a velocity range such that the fluid flow output is a function of the inlet pressure, and substantially independent of the outlet pressure.

4. The instrument of claim 3 wherein the fluid flow output is substantially a linear function of the inlet pressure.

5. The instrument of claim 3 wherein the fluid flow in the mass of porous material is a laminar flow.

6. The instrument of claim 1 wherein the fluid flow output is a function of the inlet pressure and the outlet pressure.

7. The instrument of claim 6 wherein the fluid flow output is a function of a difference between the inlet pressure and the outlet pressure.

8. The instrument of claim 1 wherein the circuit generates multiple outputs selected from the group of pressure, temperature and flow variables.

9. The instrument of claim 1 wherein the circuit generates a temperature output.

10. The instrument of claim 1 wherein the first and second multisensors have respective first and second central sensor shafts extending from the respective first and second sensing surface to respective first and second electrical connection ends, the instrument further comprising a multisensor carrier plate having first and second through-holes that are sealed to the respective first and second central sensor shafts, providing isolation between the fluid and the first and second electrical connection ends.

11. The instrument of claim 1 wherein the first sensing surface comprises sapphire.

12. The instrument of claim 11 wherein the second sensing surface comprises sapphire.

13. The instrument of claim 1 wherein the first and second sensing surfaces are in direct contact with the fluid flow.

14. The instrument of claim 1 wherein the first and second multisensors each comprise a sapphire multisensor shell with a pressure sensor and a temperature sensor formed inside each sapphire multisensor shell.

15. The instrument of claim 14 wherein the sapphire multisensor shell fluid-isolates the pressure sensor and the temperature sensor from the fluid.

16. The instrument of claim 14 wherein the temperature sensor senses both the temperature of the fluid and the temperature of the pressure sensor.

17. The instrument of claim 1 wherein the first and second multisensors sense absolute pressures.

18. The instrument of claim 1 wherein the flow restrictor comprises porous metal with a plurality of pores.

19. The instrument of claim 17 wherein the tube comprises porous silicon with a plurality of pores.

20. The instrument of claim 1, further comprising:

a valve coupled to the flow body; and

a control circuit coupled to the valve and controlling the fluid flow as a function of the outlet fluid flow and a flow setpoint.

21. The instrument of claim 20 wherein the control circuit controls the valve with a proportional control algorithm.

22. The instrument of claim 20 wherein the control circuit controls the valve with a proportional-integral control algorithm.

23. The instrument of claim 20 wherein the control circuit controls the valve with a proportional-integral-derivative control algorithm.

24. The instrument of claim 20 wherein the control circuit controls the valve with a proportional-derivative control algorithm.

25. The instrument of claim 20 wherein the flow body has a laying length between inlet fittings of no more than about 106 mm.

26. The instrument of claim 25 wherein the flow body has a width transverse to the laying length of no more than about 28 mm.

27. A method of controlling fluid flow through an instrument, comprising:

coupling the fluid flow from an inlet to an outlet through a flow restrictor;

sensing an inlet pressure and temperature of the fluid with a first multisensor having a first sensing surface in the inlet;

sensing an outlet pressure and temperature of the fluid with a second multisensor having a second sensing surface in the outlet;

coupling the first and second multisensors to a circuit generating a fluid flow output; and

generating the fluid flow output based on the pressure selected from the group of the inlet pressure and the outlet pressure, the fluid flow output including a temperature correction as a function of at least one of the sensed temperatures in the inlet and outlet.

28. The method of claim 27, further comprising forming the flow restrictor from a mass of porous material.

29. The method of claim 28, further comprising selecting a mass of porous material with a pore size such that a velocity of the fluid in the mass of porous material is in a velocity range such that the fluid flow output is a function of the inlet pressure, and substantially independent of the outlet pressure.

30. The method of claim 29 wherein the fluid flow output is substantially a linear function of the inlet pressure.