Non-contact proximity sensor

• US 20040178924A1
• Filed: 12/08/2003
• Published: 09/16/2004
• Est. Priority Date: 06/08/2001
• Status: Active Grant

• Current Assignee: Intier Automotive Closures, Inc., Sara Lee / De N.V. (Sara Lee Corporation)
• Original Assignee: Sara Lee / De N.V. (Sara Lee Corporation)
• Inventors: Pribisic, Mirko, Petroff, Kathryn, Gifford, Carl W.
• Granted Patent: US 6,946,853 B2
• Time in Patent Office: Days
• US Class Current: 340/870.07
• CPC Class Codes: E05F 15/46 responsive to changes in electrical capacitance
• CPC Class Codes: E05Y 2900/55 Windows
• CPC Class Codes: H03K 17/955 using a capacitive detector

Abstract

A controller for a vehicular power accessory includes an elongate sensor electrode (102), a capacitive shield (104) extending significantly beyond the sensor electrode (102). A dielectric (106) is disposed between the capacitive shield (104) and the sensor electrode (102) to isolate the sensor electrode (102) from the capacitive shield (104). A sensor processor (114) is in electrical communication with the sensor electrode (102) for processing sense data received from the sensor electrode (102). A power actuator (202) is in electrical communication with the sensor processor (114) for effecting movement of the power accessory in accordance with the processed sense data. The sensor electrode (102) can be applied to various vehicle locations with the purpose of detecting obstacles and activating an alarm or display.

Claims

1. A capacitive proximity sensor comprising:

an elongate sensor electrode;

a conductive metal sheet extending significantly beyond the sensor electrode;

a dielectric disposed between the metal sheet and the sensor electrode;

a substrate layer; and

a dielectric layer interposed between the substrate layer and the conductive metal sheet and bonded to the substrate and the metal sheet.

2. The proximity sensor according to claim 1, wherein the elongate sensor electrode has a transverse cross-section, the cross-section comprising one of a circular and a rectangular cross-section.

3. The proximity sensor according to claim 2, wherein the metal sheet comprises a substantially planar conductive metal sheet, and provides partial capacitive shielding for the sensor electrode.

4. The proximity sensor according to claim 3, wherein dielectric layer is integrally formed with the dielectric.

5. A power accessory controller for an automobile, comprising:

an elongate sensor electrode;

a capacitive shield extending significantly beyond the sensor electrode;

a dielectric disposed between the capacitive shield and the sensor electrode and bonded to the sensor electrode from the capacitive shield;

a sensor processor in electrical communication with the sensor electrode for processing sense data received from the sensor electrode; and

a power accessory actuator in electrical communication with the sensor processor for effecting movement of the accessory in accordance with the processed sense data.

6. The power accessory controller according to claim 5, wherein the elongate sensor electrode comprises a wire having a transverse cross-section, the cross-section comprising one of a circular and a rectangular cross-section.

7. The power accessory controller according to claim 6, wherein the sensor processor is configured to compensate for capacitive changes arising from environmental conditions.

8. The power accessory controller according to claim 7, wherein the sensor processor is configured to detect an obstruction when a rate of change of the sense data exceeds a rate of change of the capacitive compensation.

9. The power accessory controller according to claim 8, wherein the sensor processor is configured to receive the sense data by applying trains of cycle count pulses to the sensor electrode, and measuring a cycle count at the sensor electrode at the end of each pulse train.

10. The power accessory controller according to claim 8, wherein the sensor processor is configured to compensate for the environmental conditions by determining an average quiescent value for the measured cycle count.

11. The power accessory controller according to claim 9, wherein the capacitive shield comprises a conductive metal sheet providing partial capacitive shielding for the sensor electrode, a substrate configured for attachment to the automobile, and a dielectric layer interposed between the substrate and the conductive metal sheet and bonded to the substrate and the metal sheet.

12. The power accessory controller according to claim 10, wherein and the sensor processor is configured to receive the sense data by applying trains of voltage pulses to the sensor electrode and the metal sheet, and measuring a cycle count at the sensor electrode at the end of each pulse train, and is also configured to compensate for the environmental conditions by determining an average quiescent value for the measured cycle count.

13. The power accessory controller according to claim 11, wherein the sensor processor comprises an application specific integrated circuit disposed within the dielectric layer.

14. The power accessory controller according to claim 13, wherein the sensor processor after detecting an obstruction, operatively effects said actuator to terminate said movement.

15. The power accessory controller according to claim 14, wherein the sensor processor after effecting said actuator to terminate said movement, operatively effects said actuator to effect movement of said accessory in an opposite direction.

16. The power accessory controller according to claim 5, wherein the elongate sensor electrode has a transverse cross-section, the cross-section comprising one of a circular and a rectangular cross-section.

17. The power accessory controller according to claim 16, wherein the metal sheet comprises a substantially planar conductive metal sheet, and provides partial capacitive shielding for the sensor electrode.

18. The power accessory controller according to claim 17, wherein dielectric layer is integrally formed with the dielectric.