Under floor remote seat cluster and integrated housing system for aircraft passenger entertainment systems and the like

• US 20040195446A1
• Filed: 04/04/2003
• Published: 10/07/2004
• Est. Priority Date: 04/04/2003
• Status: Active Grant

• Current Assignee: Inflight Investments Inc.
• Original Assignee: Inflight Canada Inc.
• Inventors: Smallhorn, George R.
• Granted Patent: US 6,824,104 B2
• Time in Patent Office: Days
• US Class Current: 244/118.5
• CPC Class Codes: B64D 11/0015 Arrangements for entertainment or communications, e.g. radio, television
• CPC Class Codes: B64D 11/00155 Individual entertainment or communication system remote controls therefor, located in or connected to seat components, e.g. to seat back or arm rest
• CPC Class Codes: B64D 11/0624 Arrangements of electrical connectors, e.g. for earphone, internet or electric supply
• CPC Class Codes: Y02T 50/40 Weight reduction

Abstract

A remote cluster system for providing a number of passenger seats with passenger services within an aircraft passenger cabin. The cluster includes a motherboard, having a power input connection in communication with an aircraft electrical power source; a signal input connection in communication with an aircraft passenger seat services unit; a number of circuit board slots in communication with the power input connection and signal input connection; and a number of passenger seat output connectors, each output connector communicating with at least one of the circuit board slots. A number of circuit boards are each removably engaged in an associated circuit board slot of the motherboard and passenger seat service cables communicate between the passenger seats and each passenger seat output connector. Preferably, each passenger seat has a dedicated passenger seat output connector, a dedicated passenger seat service cable and a dedicated circuit board to accommodate passenger service upgrades and simplify maintenance troubleshooting.

Claims

1. A remote cluster system for providing a plurality of passenger seats with passenger services within an aircraft, the aircraft having a passenger cabin with a floor supporting the plurality of passenger seats, the cluster system comprising:

a motherboard, having;

a power input connection in communication with an aircraft electrical power source;

a signal input connection in communication with an aircraft passenger seat services unit;

a plurality of circuit board slots in communication with the power input connection and signal input connection; and

a plurality of passenger seat output connectors, each output connector communicating with at least one of said circuit board slots;

the cluster system further comprising;

a plurality of circuit boards, each removably engaged in an associated one of said circuit board slots of the motherboard; and

a plurality of passenger seat service cables communicating between a plurality of passenger seats and said passenger seat output connectors;

wherein each passenger seat communicates with a dedicated one of the circuit boards via a dedicated one of each of the output connectors and service cables.

4. A remote cluster system according to claim 1 including a local power source communicating between the motherboard and the aircraft electrical power source.

5. A remote cluster system according to claim 1 wherein the motherboard includes signal output connection means, comprising a signal output connector in communication with the signal input connector, for communicating with a downstream motherboard.

6. A remote cluster system according to claim 1 wherein the motherboard includes power output connection means, comprising a power output connector in communication with the power input connector, for communicating with a downstream motherboard.

7. A remote cluster system according to claim 1 wherein the circuit board comprises a passenger communication board communicating signals selected from the group consisting of:

audio signals;

video signals;

voice signals; and

data signals.

8. A remote cluster system according to claim 1 wherein the circuit board comprises a seat operation board communicating seat control signals and seat operation electrical power, via said passenger seat service cables, to a plurality of passenger seat modules selected from the group consisting of:

positioning actuators;

position sensors;

heat sensors;

load cells;

inflatable cushions;

heaters;

vibrators; and

limit switches.

9. A remote cluster system according to claim 1 wherein the passenger seat service cables comprises a serial bus connected to a plurality of passenger seat modules.

10. A remote cluster system according to claim 1 wherein the circuit board comprises a power supply board communicating electrical power, via said passenger seat service cables, to a plurality of passenger seat power supply outlets selected from the group consisting of:

115 Volt AC power outlets;

DC power outlets;

laptop power outlets; and

personal electronic device outlets.

11. A remote cluster system according to claim 1 comprising:

at least one housing, about the motherboard and circuit boards, recessed beneath the aircraft passenger cabin floor surface adjacent the passenger seats, each housing having;

a removable top cover;

side walls; and

a bottom wall defining an interior compartment.

12. A remote cluster system according to claim 11 comprising:

air cooling means, for cooling each motherboard within the interior compartment of each housing, the air cooling means comprising a fan with an intake and outlet in communication with a passenger cabin air circulation system.

13. A remote cluster system according to claim 11 wherein each housing includes a temperature sensor in communication with a master control.

14. A remote cluster system according to claim 12 wherein each housing includes a fan rotation sensor in communication with a master control.

15. A remote cluster system according to claim 12 wherein the circuit boards are disposed in alignment with an air flow direction of the fan defining one way air flow channels through the housing compartment.

16. A remote cluster system according to claim 11, wherein the aircraft cabin floor comprises:

a plurality of spaced apart transverse floor beams with a top beam flange;

a plurality of longitudinal joists supported by the transverse floor beams, each joist having a seat support track in a top joist flange thereof; and

a plurality of floor panels mounted to at least one of the flanges;

the housing including a laterally extending cover frame mounted to the flanges.

17. A remote cluster system according to claim 16 including:

a conduit raceway beneath a top surface of the floor panels and disposed adjacent a seat track, the raceway having a removable cap plate.

18. A remote cluster system according to claim 17, wherein the cap plate and adjacent floor panels have a flush top surface.

2. (Cancelled)

3. (Cancelled)

19. A remote cluster system for providing a plurality of passenger seats with passenger services within an aircraft, the aircraft having a passenger cabin with a floor supporting the plurality of passenger seats, the cluster system comprising:

a motherboard, having;

a power input connection in communication with an aircraft electrical power source;

a signal input connection in communication with an aircraft passenger seat services unit;

a plurality of circuit board slots in communication with the power input connection and signal input connection; and

a plurality of passenger seat output connectors, each output connector communicating with at least one of said circuit board slots;

the cluster system further comprising;

a plurality of circuit boards, each removably engaged in an associated one of said circuit board slots of the motherboard; and

a plurality of passenger seat service cables communicating between a plurality of passenger seats and said passenger seat output connectors;

at least one housing, about the motherboard and circuit boards, recessed beneath the aircraft passenger cabin floor surface adjacent the passenger seats, each housing having;

a removable top cover;

side walls; and

,

a bottom wall defining an interior compartment;

wherein the aircraft cabin floor comprises;

a plurality of spaced apart transverse floor beams with a top beam flange;

a plurality of longitudinal joists supported by the transverse floor beams, each joist having a seat support track in a top joist flange thereof; and

, a plurality of floor panels mounted to at least one of the flanges;

the housing including a laterally extending cover frame mounted to the flanges.

20. A remote cluster system according to claim 19 including:

a conduit raceway beneath a top surface of the floor panels and disposed adjacent a seat track, the raceway having a removable cap plate.

21. A remote cluster system according to claim 20, wherein the cap plate and adjacent floor panels have a flush top surface.

22. A remote cluster system according to claim 19 wherein each passenger seat communicates with a dedicated passenger seat output connector, via one of said passenger seat service cables.

23. A remote cluster system according to claim 22 including dedicated circuit boards in dedicated slots each dedicated to only one of said passenger seats.

24. A remote cluster system according to claim 19 including a local power source communicating between the motherboard and the aircraft electrical power source.

25. A remote cluster system according to claim 19 wherein the motherboard includes signal output connection means, comprising a signal output connector in communication with the signal input connector, for communicating with a downstream motherboard.

26. A remote cluster system according to claim 19 wherein the motherboard includes power output connection means, comprising a power output connector in communication with the power input connector, for communicating with a downstream motherboard.

27. A remote cluster system according to claim 19 wherein the circuit board comprises a passenger communication board communicating signals selected from the group consisting of:

audio signals;

video signals;

voice signals; and

data signals.

28. A remote cluster system according to claim 19 wherein the circuit board comprises a seat operation board communicating seat control signals and seat operation electrical power, via said passenger seat service cables, to a plurality of passenger seat modules selected from the group consisting of:

positioning actuators;

position sensors;

heat sensors;

load cells;

inflatable cushions;

heaters;

vibrators; and

limit switches.

29. A remote cluster system according to claim 19 wherein the passenger seat service cables comprises a serial bus connected to a plurality of passenger seat modules.

30. A remote cluster system according to claim 19 wherein the circuit board comprises a power supply board communicating electrical power, via said passenger seat service cables, to a plurality of passenger seat power supply outlets selected from the group consisting of:

115 Volt AC power outlets;

DC power outlets;

laptop power outlets; and

personal electronic device outlets.

31. A remote cluster system according to claim 19 comprising:

air cooling means, for cooling each motherboard within the interior compartment of each housing, the air cooling means comprising a fan with an intake and outlet in communication with a passenger cabin air circulation system.

32. A remote cluster system according to claim 19 wherein each housing includes a temperature sensor in communication with a master control.

33. A remote cluster system according to claim 31 wherein each housing includes a fan rotation sensor in communication with a master control.

34. A remote cluster system according to claim 31 wherein the circuit boards are disposed in alignment with an air flow direction of the fan defining one way air flow channels through the housing compartment.