Fill control for appliance

• US 20040200512A1
• Filed: 04/14/2003
• Published: 10/14/2004
• Est. Priority Date: 04/14/2003
• Status: Abandoned Application

• Current Assignee: Emerson Electric Company
• Original Assignee: Emerson Electric Company
• Inventors: Clouser, Michael T., DuHack, Michael R.
• Application Number:
  US10/413,114
• Publication Number:
  US 20040200512A1
• Time in Patent Office: Days
• US Class Current: 134/57D
• CPC Class Codes: A47L 15/421 Safety arrangements for preventing water damage
• CPC Class Codes: A47L 15/4244 Water-level measuring or regulating arrangements
• CPC Class Codes: A47L 2401/09 Water level
• CPC Class Codes: A47L 2501/01 Water supply, e.g. opening or closure of the water inlet valve
• CPC Class Codes: A47L 2501/26 Indication or alarm to the controlling device or to the user
• CPC Class Codes: A47L 2501/32 Stopping or disabling machine operation, including disconnecting the machine from a network, e.g. from an electrical power supply
• CPC Class Codes: D06F 2103/18 Washing liquid level
• CPC Class Codes: D06F 2105/60 Audible signals
• CPC Class Codes: D06F 33/47 Responding to irregular working conditions, e.g. malfunctioning of pumps safety arrangements D06F37/42
• CPC Class Codes: D06F 39/081 Safety arrangements for preventing water damage
• CPC Class Codes: D06F 39/087 Water level measuring or regulating devices

Abstract

A control system for monitoring the filling of a washing appliance with liquid. The control system energizes a fault indicator when a no-fill and/or an overfill condition occurs. Specifically, when a no-fill condition occurs at a time when the washing appliance should have a predetermined liquid level therein, the control system energizes a fault indicator and suspends operation so that damage to the washing appliance is prevented and/or minimized. When an overfill condition (i.e., a liquid level above a predetermined level) occurs the control system energizes a fault indicator and suspends operation to prevent and/or minimize damage to the washing appliance and/or the surrounding environment.

Claims

1. A control system for a washing appliance comprising:

a fault indicator operable to signal occurrence of a fault when energized; and

a sequence controller controlling a portion of operation of said washing appliance, said sequence controller being operable to energize said fault indicator when a no-fill condition occurs in said washing appliance.

2. The control system of claim 1, further comprising a level sensor responsive to a liquid level in said washing appliance, said level sensor operating in conjunction with said sequence controller to energize said fault indicator when said no-fill condition occurs.

3. The control system of claim 2, wherein said level sensor causes a cessation in a filling cycle of said appliance when a predetermined liquid level is detected in said washing appliance.

4. The control system of claim 3, wherein said level sensor is a float assembly that operates a float switch, said float switch preventing energization of a liquid fill device when said float assembly detects said predetermined liquid level in said washing appliance.

5. The control system of claim 2, wherein said level sensor is operable to detect an overfill condition in said washing appliance and interrupts power when said overfill condition is detected.

6. The control system of claim 5, wherein said level causes energization of a second fault indicator when said overfill condition is detected.

7. The control system of claim 1, wherein operation of said sequence controller is suspended when said no-fill condition is detected.

8. The control system of claim 7, wherein suspension of operation of said sequence controller suspends operation of said washing appliance.

9. The control system of claim 1, further comprising a liquid fill device through which a liquid is added to said washing appliance and wherein said sequence controller controls a switch that is operable between allowing energization of said liquid fill device and preventing energization of said liquid fill device.

10. The control system of claim 1, wherein said sequence controller controls a switch that is operable between allowing energization of said fault indicator and preventing energization of said fault indicator.

11. A control system for a washing appliance comprising:

a liquid fill device operable to selectively allow a liquid to flow into a washing appliance;

a fault indicator operable to signal occurrence of a no-fill condition when energized;

a level sensor responsive to a level of said liquid in said washing appliance;

a level switch responsive to said level sensor, said level switch having a first position corresponding to a first predetermined liquid level in said washing appliance and a second position corresponding to a second predetermined liquid level in said washing appliance, said second predetermined liquid level being greater than said first predetermined liquid level; and

a sequence controller operable to control energization of said fault indicator when said level switch is in said first position and energizing said fault indicator when a no-fill condition occurs.

12. The control system of claim 11, wherein said level switch is a first level switch and further comprising a second level switch responsive to said level of said liquid in said washing appliance, said second level switch interrupting power to said sequence controller and suspending operation of said washing appliance when an overfill condition occurs in said washing appliance.

13. The control system of claim 12, wherein said fault indicator is a first fault indicator and further comprising a second fault indicator operable to signal occurrence of an overfill condition when energized, said second fault indicator being energized by said second level switch when an overfill condition occurs.

14. The control system of claim 12, wherein said second level switch is responsive to said level sensor.

15. The control system of claim 11, further comprising a relay having first and second pairs of contacts, said first pair of contacts being open when said relay is not energized and closed when said relay is energized, and said second pair of contacts being closed when said relay is not energized and open when said relay is energized, and wherein:

said fault indicator is in series with said first pair of contacts;

said first position of said level switch energizes at least one of said relay, said liquid fill device and said fault indicator, and said second position of said level switch prevents energization of said relay and said liquid fill device; and

said sequence controller is operable to control energization of said relay and said liquid fill device when said level switch is in said first position.

16. The control system of claim 15, wherein said sequence controller operates first and second sequence switches, and when said level switch is in said first position said first sequence switch is operable to control energization of said relay and said liquid fill device and said second sequence switch is operable to allow energization of said fault indicator.

17. The control system of claim 11, wherein said second position of said level switch prevents energization of said fault indicator.

18. The control system of claim 11, wherein said level sensor is a float and said level sensor switch is a float switch coupled to said float.

19. The control system of claim 11, wherein said sequence controller is a timer motor.

20. A method of operating a washing appliance comprising the steps of:

(a) monitoring a liquid level in a washing appliance during a fill cycle of said washing appliance; and

(b) signaling a fault condition when a no-fill condition occurs in said washing appliance.

21. The method of claim 20, further comprising the step of (c) signaling a fault condition when an overfill condition occurs in said washing appliance.

22. The method of claim 21, wherein step (c) further comprises energizing a fault indicator when said overfill condition occurs.

23. The method of claim 21, further comprising the step of (d) suspending operation of a sequence controller that controls the filling cycle of said washing appliance when said overfill condition occurs.

24. The method of claim 21, further comprising the step of (d) suspending operation of said washing appliance when said overfill condition occurs.

25. The method of claim 20, wherein step (b) further comprises energizing a fault indicator when said no-fill condition occurs.

26. The method of claim 20, further comprising the step of (c) suspending operation of a sequence controller that controls the filling cycle of said washing appliance when said no-fill condition occurs.

27. The method of claim 20, further comprising the step of (c) suspending operation of said washing appliance when said no-fill condition occurs.

28. The method of claim 20, wherein step (a) includes monitoring said liquid level with a float.