APPARATUS FOR PREPARING A DIALYZATE AND A POWDER DIALYSIS PREPARATION

• US 20040211718A1
• Filed: 10/16/2001
• Published: 10/28/2004
• Est. Priority Date: 02/16/2000
• Status: Abandoned Application

• Current Assignee: Teijin Limited
• Original Assignee: Teijin Limited
• Inventors: Ishihara, Noriyuki, Shimura, Hideharu, Imai, Ken, Deguchi, Tsuneo, Moriyama, Naohiko
• Application Number:
  US09/958,938
• Publication Number:
  US 20040211718A1
• Time in Patent Office: Days
• US Class Current: 210/252
• CPC Class Codes: A61M 1/1656 Apparatus for preparing dialysates
• CPC Class Codes: A61M 1/166 Heating for sterilisation A61M1/1686
• CPC Class Codes: A61M 1/1666 by dissolving solids
• CPC Class Codes: A61M 1/1668 Details of containers

Abstract

The invention provides a dialysate solution preparing apparatus for preparing a dialysate solution by mixing a powder dialysate medicament with water, in particular RO water. The dialysate solution preparing apparatus has a partition wall defining an accommodation chamber for accommodating a the container filled with the powder dialysate medicament. A container holder, provided in the accommodation chamber, holds the container at an inverted orientation where an opening of the container is disposed at the down side. A tank is provided under the holding means. After a cutter cuts the sealing member so that the powder dialysate medicament falls from the container, the water is applied to the powder dialysate medicament through a nozzle. The solution of the water and the powder dialysate medicament is supplied to the tank through a conduit. The dialysate solution preparing apparatus of the invention further has a circuit for directing the water or the solution in the tank to the nozzle and a heater provided in the circuit. According to a feature of the invention, the partition wall is composed of a thermal insulation material.

Claims

1. An apparatus for preparing a dialyzate solution, comprising:

a partition wall defining an accommodation chamber for accommodating a container which includes a tubular main body for defining an inside volume for receiving a powder dialysis medicament, a bottom wall defined at one end of the main body and a sealing member for closing an opening defined at the other end of the main body opposite to the bottom wall;

a container holder for holding the container, within the accommodation chamber, in an inverted orientation where the opening is downwardly oriented;

a cutter, provided to move toward and away from the sealing member, for cutting the sealing member;

a tank disposed below the container holder;

a nozzle for applying water to the powder dialysis medicament falling from the container after the sealing member is cut by the cutter;

a conduit for directing the solution which is a mixture of the water, supplied through the nozzle, and the powder dialysis medicament;

a circulation line including said nozzle, said tank, said conduit for directing the water and/or the solution in the tank to the nozzle and, then to the tank;

a means for washing and sterilizing the circulation line by circulating a heated water through said circulation line before the sealing member is cut; and

the partition wall comprising a thermal insulating material.

2. An apparatus according to claim 1 wherein the thermal insulating material includes foamed urethane.

3. An apparatus according to claim 2, further comprising a cooling means for cooling the container held in the accommodation chamber.

4. An apparatus according to claim 3 wherein the cooling means comprises a fan, a cooling air supplying conduit for directing air to the container from the fan.

5. An apparatus according to claim 1 wherein the container is made of high density polyethylene;

and

the sealing member comprising a heat sealable material having water permeability of or lower than 1 g/(m²·

24 h).

6. An apparatus according to claim 1 wherein the powder dialysis medicament, filled in the container, includes sodium chloride and sodium acid carbonate.

7. An apparatus according to claim 6, wherein the sodium chloride and sodium acid carbonate are filled in the container after they are mixed with each other.

8. An apparatus according to claim 7, wherein the sodium chloride and the sodium acid carbonate include water of or lower than 0.5% (W).

9. A powder dialysis medicament in a container comprising a mixture of sodium chloride and sodium acid carbonate, the sodium chloride and sodium acid carbonate being completely and integrally mixed with each other by means of a mixing machine before being filled in the container.

10. A powder dialysis medicament in a container according to claim 9, wherein the sodium chloride and the sodium acid carbonate include water of or lower than 0.5% (W).

11. A powder dialysis medicament in a container according to claim 9, wherein the container is made of high-density polyethylene and has a sealing member, said sealing member comprising a heat sealable material having water permeability of or lower than 1 g/(m²·

24 h).

12. A powder dialysis medicament in a container according to claim 9, wherein the container includes a tubular main body for defining an inside volume for receiving the mixture of sodium chloride and sodium acid carbonate, a bottom wall defined at one end of the main body, and a sealing member for closing an opening defined at the other end of the main body opposite to the bottom wall.

13. A powder dialysis medicament in a container according to claim 12, wherein the sodium chloride and the sodium acid carbonate include water of or lower than 0.5% (W).

14. A powder dialysis medicament in a container according to claim 12, wherein the container is made of high density polyethylene, and the sealing member comprises a heat sealable material having water permeability of or lower than 1 g/(m²·

24 h).

17. A powder dialysis medicament in a container according to claim 9, wherein said mixing machine is a V-type mixer or a cross mixer.

18. A powder dialysis medicament in a container according to claim 9, wherein the sodium chloride and the sodium acid carbonate is mixed by means of a V-type mixer for 10 minutes.

15. (Canceled).

16. An apparatus for preparing a dialysis solution, comprising:

a container holder for holding a container receiving therein a powder dialysis medicament, said container having an opening which is initially closed by a sealing member and downwardly oriented when it is held by the container holder;

means for thermally insulating said container so that said powder dialysis medicament in said container is prevented from being heated;

a circulation system including said sealing member of the container, a nozzle, a tank disposed below said container, and a heater for heating water circulated through the circulation system to a sterilization temperature to wash and sterilize said circulation system;

a water control means for supplying water into said circulation system and draining the water used for sterilization; and

means for opening said sealing member of the container so that said powder dialysis medicament is allowed to fall downward into said circulation system in which said powder dialysis medicament is applied by fresh water from said nozzle and, a mixed solution of the water and powder dialysis medicament is circulated through said circulation system.