Method for detecting a change in permeability of a magnetostrictive object

• US 20040212362A1
• Filed: 04/22/2003
• Published: 10/28/2004
• Est. Priority Date: 04/22/2003
• Status: Active Grant

• Current Assignee: BWI Company Limited SA (Shougang Corporation)
• Original Assignee: Delphi Technologies, Inc. (BorgWarner Incorporated)
• Inventors: Baudendistel, Thomas A., Disser, Robert J., Cyran, Curtis
• Granted Patent: US 6,972,560 B2
• Time in Patent Office: Days
• US Class Current: 324/232
• CPC Class Codes: G01B 7/24 using change in magnetic properties
• CPC Class Codes: G01L 1/125 by using magnetostrictive means magnetostrictive sensors H10N35/101
• CPC Class Codes: G01L 1/127 by using inductive means G01L1/122, G01L1/125 take precedence
• CPC Class Codes: G01R 33/1223 Measuring permeability, i.e. permeameters G01R33/14 takes precedence
• CPC Class Codes: G01R 33/18 Measuring magnetostrictive properties

Abstract

A method for detecting a change in permeability of a magnetostrictive object due to a change in strain. At least one first coil and at least one second coil are obtained and positioned such that magnetic flux lines induced by an electric current in the first coil(s) pass through at least one portion of the object in a direction substantially parallel to the strain direction, such that magnetic flux lines induced by an electric current in the second coil(s) pass through at least one portion of the object in a direction substantially parallel to the strain direction, and such that any electromagnetic interference sensed by the first coil(s) is sensed oppositely by the second coil(s). The total inductance of the positioned first and second coil(s) is measured over time. A change in permeability of the object is detected from a change in the measured total inductance over time.

Claims

1. A method for detecting a change in permeability of a magnetostrictive object due to a change in strain in the object along a strain direction comprising the steps of:

a) obtaining at least one first coil having a first number of total turns;

b) obtaining at least one second coil having a second number of total turns;

c) disposing the at-least-one first and second coils relative to the object such that magnetic flux lines induced by an electric current in the at-least-one first coil pass through at least one portion of the object in a direction substantially parallel to the strain direction, such that magnetic flux lines induced by an electric current in the at-least-one second coil pass through at least one portion of the object in a direction substantially parallel to the strain direction, and such that any electromagnetic interference sensed by the at-least-one first coil is sensed oppositely by the at-least-one second coil;

d) measuring the total inductance of the disposed at-least-one first and second coils over time; and

e) detecting a change in permeability of the object from a change in the measured total inductance over time.

2. The method of claim 1, wherein the object is a component of a vehicle strain sensor.

3. The method of claim 1, wherein step d) compensates for any difference in the first and second numbers of total turns.

4. The method of claim 1, wherein step d) includes compensating for any temperature change over time.

5. The method of claim 1, wherein the at-least-one first coil consists of a single first coil.

6. The method of claim 5, wherein the at-least-one second coil consists of a single second coil.

7. The method of claim 6, wherein the second number of total turns equals the first number of total turns.

8. The method of claim 6, wherein the magnetic flux lines induced by the electric current in the first coil pass through a first portion of the object, and wherein the magnetic flux lines induced by the electric current in the second coil pass through a different second portion of the object.

9. The method of claim 6, wherein the magnetic flux lines pass through the first and second portions of the object in the same direction.

10. The method of claim 6, wherein the magnetic flux lines pass through the first and second portions of the object in opposite directions.

11. The method of claim 6, wherein the second coil is connected in series to the first coil.

12. The method of claim 11, wherein step d) includes measuring the total inductance between the unconnected ends of the first and second coils.

13. The method of claim 11, wherein step d) includes measuring a first inductance of the first coil and measuring a second inductance of the second coil.

14. The method of claim 6, wherein the second coil is not connected to the first coil.

15. The method of claim 14, wherein the electric current in the second coil is substantially equal to the electric current in the first coil.

16. The method of claim 6, wherein the first and second coils are substantially circular coils and are substantially coaxially aligned.

17. The method of claim 16, wherein the first and second coils have substantially the same inner and outer coil radii and are longitudinally spaced apart.

18. The method of claim 16, wherein the first and second coils are substantially radially aligned and are radially spaced apart.

19. The method of claim 1, wherein step e) includes determining the change in permeability, and also including the step of determining the strain in the object from the determined change in permeability of the object.

20. A method for detecting a change in permeability of a magnetostrictive object due to a change in strain in the object along a strain direction comprising the steps of:

a) obtaining a first coil having a plurality of turns;

b) obtaining a second coil having the same plurality of turns as the first coil, wherein the second coil is connected in series to the first coil, and wherein the turns of the second coil are wound opposite in direction to the turns of the first coil;

c) disposing the first and second coils relative to the object such that magnetic flux lines induced by an electric current in the first coil pass through a first portion of the object in a direction substantially parallel to the strain direction, such that magnetic flux lines induced by the same electric current in the second coil pass through a different second portion of the object in a direction substantially parallel to the strain direction, and such that any electromagnetic interference sensed by the first coil is sensed oppositely by the second coil;

d) measuring the total inductance of the disposed first and second coils over time; and

e) detecting a change in permeability of the object from a change in the measured total inductance over time.

21. A method for detecting a change in permeability of a magnetostrictive component of a vehicle strain sensor due to a change in strain in the component along a strain direction comprising the steps of:

a) obtaining a first coil having a plurality of turns;

b) obtaining a second coil having the same plurality of turns as the first coil, wherein the second coil is connected in series to the first coil, and wherein the turns of the second coil are wound opposite in direction to the turns of the first coil;

c) disposing the first and second coils relative to the component such that magnetic flux lines induced by an electric current in the first coil pass through at first portion of the component in a direction substantially parallel to the strain direction, such that magnetic flux lines induced by the same electric current in the second coil pass through a different second portion of the component in a direction substantially parallel to the strain direction, and such that any electromagnetic interference sensed by the first coil is sensed oppositely by the second coil;

d) measuring the total inductance of the disposed first and second coils over time; and

e) detecting a change in permeability of the component from a change in the measured total inductance over time.