Active sensing and switching device

• US 20040213676A1
• Filed: 04/05/2004
• Published: 10/28/2004
• Est. Priority Date: 04/25/2003
• Status: Active Grant

• Current Assignee: Xylem Ip Holdings LLC (Xylem, Inc.)
• Original Assignee: ITT Manufacturing Enterprises, Inc. (ITT, Inc.)
• Inventors: Mcdonough, William B., Phillips, David L., Naval, Rufino Jr., Santos, Ned M.
• Granted Patent: US 6,998,807 B2
• Time in Patent Office: Days
• US Class Current: 417/44.11
• CPC Class Codes: F04B 17/03 driven by electric motors
• CPC Class Codes: F04B 2203/0201 Current
• CPC Class Codes: F04B 49/02 Stopping, starting, unloading or idling control
• CPC Class Codes: F04B 49/065 and making use of computers
• CPC Class Codes: F04B 49/10 Other safety measures
• CPC Class Codes: F04B 51/00 Testing machines, pumps, or pumping installations

Abstract

An active sensing and switching device for use in controlling current to a load, comprising a controller means (U1) for disconnecting the load from a power source by providing a switch-open control signal based on a signal indicating a sensed value of electrical current to the load, characterized in that the controller means (U1) determines a nominal value for the electrical current to the load based on monitoring the signal indicating the sensed value of electrical current to the load. A load control system is also provided, including a single ASSD adapted to receive signals indicating sensed values of electrical current to a plurality of respective loads, and further comprising a plurality of load control modules adapted so as to be disposed in proximity to respective loads or a main power line, wherein the load control modules provide respective signals indicating sensed values of electrical currents to the respective loads.

Claims

1. An active sensing and switching device (20) for use in controlling current to a load, comprising a controller means (U1) for disconnecting the load from a power source by providing a switch-open control signal based on a signal indicating a sensed value of electrical current to the load, characterized in that the controller means (U1) determines a nominal value for the electrical current to the load based on monitoring over a period of time the signal indicating the sensed value of electrical current to the load.

2. An active sensing and switching device as in claim 1, further characterized in that the controller means (U1) provides the switch-open control signal in case of a difference in the sensed current compared to the nominal value by more than a predetermined amount, and provides a switch-close control signal after a waiting period, but will not provide subsequent switch-close control signals beyond a predetermined number of repetitions in case of repeated indications of sensed current differing from the nominal value by more than the predetermined amount.

3. An active sensing and switching device as in claim 2, further characterized in that the controller means (U1) also determines acceptable variations from the nominal value by monitoring the current during a period of providing current to the load.

4. An active sensing and switching device as in claim 1, further comprising sensor signal conditioner means (U3) for conditioning the signal indicating the sensed value of electrical current to the load so as to be suitable for use by the controller means (U1), wherein the sensor signal conditioner means (U3) is an operational amplifier configured as a non-inverting amplifier with a gain of approximately four.

5. An active sensing and switching device as in claim 1, wherein the controller means (U1) is provided as a microcontroller having flash program memory.

6. A load control system, comprising an active sensing and switching device as in claim 1 and adapted to receive signals indicating sensed values of electrical current to a plurality of respective loads, and further comprising a plurality of load control modules adapted so as to be disposed in proximity to respective loads or a main power line, wherein the load control modules provide respective signals indicating sensed values of electrical currents to the respective loads.

7. A load control system as in claim 6, wherein the load control module comprises:

switching means (RY1) for disconnecting the load from a power source in response to a switch-open control signal, and for connecting the load in response to a switch-close control signal; and

sensing means (R_s) for sensing current to the load, and for providing a sensed current signal derived from the sensed current.

8. A load control system as in claim 7, wherein the sensing means (R_S) senses current through a resistor formed as a trace of known resistance and placed in series with the load.

9. A load control system as in claim 6, wherein the active sensing and switching device (20) provides a command signal to one of the load control modules based not only on a signal from the load control module indicating a sensed value of electrical current to the respective load, but also based on at least one signal from another of the load control modules indicating a sensed value of electrical current to the load to which the other of the load control modules is proximally located.

10. A load control system as in claim 6, wherein the active sensing and switching device (20) includes network communication functionality allowing communication between the active sensing and switching device and the load control modules using a network protocol.

11. A load control system as in claim 10, wherein the active sensing and switching device (20) further includes a network protocol converter allowing communication between the active sensing and switching device and the load control modules using different network protocols.