High-density connector assembly with tracking ground structure

• US 20040224559A1
• Filed: 12/04/2003
• Published: 11/11/2004
• Est. Priority Date: 12/04/2002
• Status: Abandoned Application

• Current Assignee: Molex Incorporated
• Original Assignee: Molex Incorporated
• Inventors: OʼMalley, Brian P., Fromm, Galen F., McGowan, Daniel B., Nelson, Richard A.
• Application Number:
  US10/728,175
• Publication Number:
  US 20040224559A1
• Time in Patent Office: Days
• US Class Current: 439/608
• CPC Class Codes: H01R 12/727 Coupling devices presenting arrays of contacts
• CPC Class Codes: H01R 13/514 composed as a modular blocks or assembly, i.e. composed of co-operating parts provided with contact members or holding contact members between them
• CPC Class Codes: H01R 13/518 for holding or embracing several coupling parts, e.g. frames
• CPC Class Codes: H01R 13/6315 allowing relative movement between coupling parts, e.g. floating connection for coupling devices specially adapted for printed circuits, flat or ribbon cables, or like generally planar structures, H01R12/91 takes precedence
• CPC Class Codes: H01R 13/6471 by special arrangement of ground and signal conductors, e.g. GSGS [Ground-Signal-Ground-Signal]
• CPC Class Codes: H01R 13/6587 for mounting on PCBs
• CPC Class Codes: H01R 13/6599 Dielectric material made conductive, e.g. plastic material coated with metal

Abstract

A connector assembly is suitable for connecting circuit boards together. The connector assembly includes a series of ground and signal terminal sets assembled in terminal assemblies held within a housing. The ground terminals sets include a set of flat contact blades that are aligned together in abutting contact to form a line of ground contacts blades and the signal terminals are arranged in sets on opposite sides of the ground terminal contact blades. The signal terminals have general L-shapes that are arranged in sets of two pairs of contacts to form a cruciform pattern with an associated ground contact blade in the midst of the pattern of four. The terminal assemblies are formed from housings that have interfitting projections on their exterior sides, and the ground terminal housing is plated with a conductive material. This effectively surrounds each signal terminal in its extent through the signal terminal housing.

Claims

1. A high-density, high-speed connector for interconnecting two circuit boards together, the connector comprising:

a connector housing, a plurality of distinct sets of terminal assemblies supported within the connector housing, each of the terminal assemblies including a plurality of tail portions for connecting the terminals to a circuit board and a plurality of contact portions for contacting terminals of a mating connector, each of the distinct terminal sets including a central ground terminal support member and at least two signal terminal support members;

the central ground terminal support member including a central conductive ground plate with a plurality of contact portions extending therefrom, the central ground plate being encapsulated within an outer dielectric shell, the central ground terminal support member outer shell having a conductive coating disposed on its exterior surfaces which contacts the central ground plate;

each of the two signal terminal support members supporting an array of conductive signal terminals arranged in two arrays, each signal terminal of the array including a tail portion for connecting to a circuit board and a contact portion for connecting to the mating connector, and a body portion that interconnects the signal terminal tail and contact portions together, each of signal arrays being held within a respective outer dielectric shell, the signal terminal shells being disposed on opposite sides of said central ground terminal support member, each signal terminal shell including a plurality of raised lands separated by intervening channels disposed thereon, said body portions of said signal terminal arrays being encapsulated within said signal terminal support member raised lands; and

,

each of said terminal assemblies further including a pair of outer ground plates disposed on exterior surfaces of the signal terminal shells and spaced apart from the central ground terminal support member and signal terminals, each of said outer ground plates including contact portions extend therefrom.

2. The connector of claim 1, wherein said central ground terminal support member conductive surfaces and the outer ground plates define a four-sided shielded channel that extends for lengths of said signal terminal array terminal body portions.

3. The connector of claim 1, wherein said and said central ground terminal support member also includes a plurality of channels and raised lands disposed on opposing sides thereof.

4. The connector of claim 3, wherein said each of said central ground terminal support member channels and raised lands extend in paths between two adjacent edges of said central ground terminal support member.

5. The connector of claim 3, wherein said signal terminal support member raised land are received within said central ground terminal support member channels and said signal terminal support member channels receive said central ground terminal support member raised lands.

6. The connector of claim 1, wherein said signal terminal array terminal tail portions include solder balls and wherein said signal terminal support shells include cavities formed along an edge thereof, each of the cavities being disposed adjacent to a single solder ball.

7. The connector of claim 1, wherein said connector housing includes a plurality of rails formed thereon within an interior of said connector housing, the rails defining a plurality of individual slots, each of the slots receiving a single terminal assembly therein.

8. The connector of claim 7, wherein said terminal assemblies include slots that are disposed along edges thereof, the slots receiving said connector housing rails.

9. The connector of claim 1, wherein said central ground terminal support member is captured between said two signal terminal support members such that only said central ground terminal plate tail and contact portions extend outwardly from said terminal assembly.

10. The connector of claim 1, wherein each of said signal terminal contact portions includes pairs of L-shaped contacts flanking a central ground terminal contact portion.

11. The connector of claim 1, wherein each of said plug connector terminal assemblies has said central ground terminal support member, signal terminal support members and ground plate contact portions arranged in a ground-signal-ground-signal-ground order.

12. A receptacle connector, comprising:

an outer hollow insulative housing defining an interior receptacle, the receptacle including a plurality of conductive signal and ground terminals arranged therein, the signal terminals being supported within said receptacle by an insulative support base and each of said signal terminals including a tail portion and a contact portion at opposing ends thereof, said signal terminals being spaced apart from each other along the insulative support base to define a linear array of signal terminals, said receptacle including at least two linear arrays of said signal terminals, the ground round terminals being arranged within said receptacle in at least first and second distinct linear arrays, the first ground terminal array including a conductive base portion and a plurality of contact and tail portions extending from opposite sides of the base portion and the second ground terminal array also including a conductive base portion and a plurality of contact and tail portions extending from opposite sides of the base portion, said signal terminal and said ground terminal first and second terminal arrays being arranged in alternating order of ground-signal-ground-signal terminals.

13. The receptacle connector of claim 12, wherein said contact portions of said first array of ground terminals are wider than said contact portions of said second array of ground terminals.

14. The receptacle connector of claim 13, wherein said contact portions of said first and second arrays of ground terminals are aligned with each other in directions transverse to said linear terminal arrays.

15. The receptacle connector of claim 12, wherein each of said signal terminal contact portions includes an L-shaped contact portion.

16. The receptacle connector of claim 12, wherein said signal terminal tail portions include solder balls.

17. A high-density, high-speed connector assembly for interconnecting two circuit boards together, the connector comprising:

interengaging plug and receptacle connectors;

the plug connector including an insulative connector housing, a plurality of distinct sets of terminal assemblies supported within the connector housing, each of the terminal assemblies including a plurality of tail portions for connecting the terminals to a circuit board and a plurality of contact portions for contacting terminals of a mating connector, each of the distinct terminal sets including a central ground terminal support member and at least two signal terminal support members;

the central ground terminal support member including a central conductive ground plate with a plurality of contact portions extending therefrom, the central ground plate being encapsulated within an outer dielectric shell, the central ground terminal support member outer shell having a conductive coating disposed on its exterior surfaces which contacts the central ground plate;

each of the two signal terminal support members supporting an array of conductive signal terminals arranged in two arrays, each signal terminal of the array including a tail portion for connecting to a circuit board and a contact portion for connecting to the mating connector, and a body portion that interconnects the signal terminal tail and contact portions together, each of signal arrays being held within a respective outer dielectric shell, the signal terminal shells being disposed on opposite sides of said central ground terminal support member, each signal terminal shell including a plurality of raised lands separated by intervening channels disposed thereon, said body portions of said signal terminal arrays being encapsulated within said signal terminal support member raised lands;

each of said terminal assemblies further including a pair of outer ground plates disposed on exterior surfaces of the signal terminal shells and spaced apart from the central ground terminal support member and signal terminals, each of said outer ground plates including contact portions extending therefrom, said central ground terminal support member, signal terminal support members and ground plate contact portions being arranged in said plug connector housing to define an alternating order of ground-signal-ground-signal-ground terminals;

the receptacle connector including an outer hollow insulative housing defining an interior receptacle, the receptacle including a plurality of conductive signal and ground terminals arranged therein, the signal terminals being supported within said receptacle by an insulative support base and each of said signal terminals including a tail portion and a contact portion at opposing ends thereof, said signal terminals being spaced apart from each other along the insulative support base to define a linear array of signal terminals, said receptacle including at least two linear arrays of said signal terminals, the ground round terminals being arranged within said receptacle in at least first and second distinct linear arrays, the first ground terminal array including a conductive base portion and a plurality of contact and tail portions extending from opposite sides of the base portion and the second ground terminal array also including a conductive base portion and a plurality of contact and tail portions extending from opposite sides of the base portion, said signal terminal and said ground terminal first and second terminal arrays being arranged in alternating order of ground-signal-ground-signal-ground terminals.

18. The connector assembly of claim 17, wherein said receptacle connector linear terminal arrays are arranged transversely to said plug connector terminal assemblies.