Method for modifying the surface of a substrate

• US 20040241451A1
• Filed: 05/29/2003
• Published: 12/02/2004
• Est. Priority Date: 05/29/2003
• Status: Active Grant

• Current Assignee: 3M Innovative Properties Company (3M Company)
• Original Assignee: 3M Innovative Properties Company (3M Company)
• Inventors: Korba, Gary A., Jing, Naiyong, Ylitalo, Caroline M., Clark, John C., Elliott, Peter T.
• Granted Patent: US 6,969,166 B2
• Time in Patent Office: Days
• US Class Current: 428/421
• CPC Class Codes: B41M 3/006 Patterns of chemical products used for a specific purpose, e.g. pesticides, perfumes, adhesive patterns; use of microencapsulated material; Printing on smoking articles
• CPC Class Codes: Y10T 428/3154 Of fluorinated addition polymer from unsaturated monomers

Abstract

At least two fixable fluid materials are digitally applied adjacent to each other on a surface of a substrate and fixed to provide fixed coatings having different surface energies. The coated substrates are useful for controlling the flow of fluids.

Claims

1. A method of modifying a surface of a substrate comprising:

providing a substrate having a surface;

digitally applying a first fixable fluid material to at least a portion of the surface of the substrate;

fixing the first fixable fluid material to provide a first fixed coating on at least a portion of the surface of the substrate, wherein the first fixed coating has a first average receding contact angle with water;

digitally applying a second fixable fluid material to at least one of a portion of the surface of the substrate and a portion of the first fixed coating; and

fixing the second fluid material to provide a second fixed coating, wherein the second fixed coating is adjacent to the first fixed coating, wherein the second fixed coating has a second average receding contact angle with water, wherein the magnitude of the difference between the first and second average receding contact angles is at least 30 degrees.

2. A method according to claim 1, wherein the second fixed coating contacts the first fixed coating.

3. A method according to claim 1, wherein the second fixed coating is not identically superimposed on the first fixed coating.

4. A method according to claim 1, wherein the difference between the first and second receding contact angles is at least 70 degrees.

5. A method according to claim 1, wherein the difference between the first and second receding contact angles is at least 90 degrees.

6. A method according to claim 1, wherein the second fixed coating has a receding contact angle with water of less than 20 degrees.

7. A method according to claim 1, wherein the fixed first material has a receding contact angle with water of greater than 80 degrees.

8. A method according to claim 1, wherein the fixed first material has a receding contact angle with water of greater than 110 degrees.

9. A method according to claim 1, wherein the second material is applied to a region of the first fixed coating.

10. A method according to claim 1, wherein at least one of the first and second fluid materials has a viscosity of less than 30 millipascal seconds at 60 degrees Celsius.

11. A method according to claim 1, wherein at least one of the first and second fluid materials is applied by inkjet printing.

12. A method according to claim 1, wherein at least one of the first and second fluid materials is applied by piezo inkjet printing.

13. A method according to claim 1, wherein fixing at least one of the first and second fluid materials comprises drying.

14. A method according to claim 1, wherein fixing at least one of the first and second fluid materials comprises cooling.

15. A method according to claim 1, wherein fixing the first material or the second fluid material comprises at least one of polymerizing or crosslinking.

16. A method according to claim 1, wherein the substrate comprises at least one of polysilicon, ceramic, glass, fabric, or an organic polymer.

17. A method according to claim 1, wherein at least one of the first and second fluid materials comprises at least one of a fluoropolymer dispersion, a fluoropolymer solution, a silicone polymer, or a combination thereof.

18. A method according to claim 1, wherein at least one of the first and second fluid materials comprises a self assembling material having the formula:

Rf—

Z—

X

wherein

R_f is a perfluoroalkyl group having from 1 to 22 carbon atoms;

Z is a divalent connecting group or a covalent bond; and

X is selected from the group consisting of —

PO₃H, —

CO₂H,

and salts thereof.

19. A method according to claim 1, wherein the second fluid material comprises at least one hydrophilic polymer.

20. A method according to claim 1, wherein one of the first or second fixed coatings is hydrophilic, and wherein one of the first or second fixed coatings is hydrophobic.

21. A method according to claim 1, further comprising applying a third material to at least one of the first and second fixed materials.

22. A method according to claim 21, wherein the third material comprises a biological fluid.

23. A method according to claim 21, wherein the third material comprises water.

24. A method according to claim 1, wherein at least one of the first and second fixed coatings comprises an array of dots, and wherein the array has a resolution in at least one dimension of greater than or equal to 300 dots per inch.

25. A method according to claim 24, wherein the resolution is greater than 600 dots perinch.

26. A method according to claim 1, wherein at least one of the first and second regions comprises at least one design element selected from the group consisting of a line, a conduit, an alphanumeric character, and a circle.

27. An article prepared according to the method of claim 1.

28. An article comprising a substrate having a surface, and first and second fixed coatings, wherein the first fixed coating has a first receding contact angle with water and contacts the substrate, wherein the second fixed coating has a second receding contact angle with water and contacts at least one of the substrate and the first fixed coating, wherein the first and second fixed coatings are adjacent, wherein the magnitude of the difference between the first and second receding contact angles is at least 30 degrees, and wherein at least one of the first and second fixed coatings comprises an array of dots having a resolution in at least one dimension of greater than or equal to 300 dots per inch.

29. An article according to claim 28, wherein the second fixed coating contacts the first fixed coating.

30. An article according to claim 28, wherein the second fixed coating is not identically superimposed on the first fixed coating.

31. An article according to claim 28, wherein the resolution is greater than 600 dots per inch.

32. An article according to claim 28, wherein the difference between the first and second receding contact angles is at least 70 degrees.

33. An article according to claim 28, wherein the difference between the first and second receding contact angles is at least 90 degrees.

34. An article according to claim 28, wherein the second fixed coating has a receding contact angle with water of less than 20 degrees.

35. An article according to claim 28, wherein the first fixed coating has a receding contact angle with water of greater than 80 degrees.

36. An article according to claim 28, wherein the first fixed coating has a receding contact angle with water of greater than 110 degrees.

37. An article according to claim 28, wherein the substrate comprises at least one of polysilicon, ceramic, glass, fabric, or organic polymer.

38. An article according to claim 28, wherein the substrate is flexible.

39. An article according to claim 28, wherein at least one of the first and second fixed coatings comprises a self assembling material having the formula:

Rf—

Z—

X

wherein

R_f is a perfluoroalkyl group having from 1 to 22 carbon atoms;

Z is a divalent connecting group or a covalent bond; and

X is selected from the group consisting of —

PO₃H, —

CO₂H,

and salts thereof.

40. An article according to claim 28, wherein the second fixed coating comprises at least one hydrophilic polymer.

41. An article according to claim 28, wherein one of the first or second fixed coatings is hydrophilic, and wherein one of the first or second fixed coatings is hydrophobic.