METHOD FOR MANUFACTURING REFLECTIVE SPATIAL LIGHT MODULATOR MIRROR DEVICES
First Claim
1. A method for manufacturing reflective spatial light modulator mirror devices, the method comprising:
- providing a substrate, wherein a first sacrificial layer and a mirror layer are formed in sequence to stack on the substrate;
removing a portion of the mirror layer and a portion of the first sacrificial layer to form a plurality of openings in the mirror layer and the first sacrificial layer and to expose a portion of the substrate;
forming a second sacrificial layer to cover the mirror layer, the first sacrificial layer, and the substrate;
removing a portion of the second sacrificial layer to form a substrate contact opening in each of the openings and to at least form a mirror layer contact opening on the mirror layer;
forming a support material layer to conformally cover the second sacrificial layer, the openings, the substrate contact opening, and the mirror layer contact opening; and
performing an etching back step to remove a portion of the support material layer until exposing the second sacrificial layer.
1 Assignment
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Accused Products
Abstract
A method for manufacturing reflective spatial light modulator mirror devices is disclosed. In the method, a portion of a mirror layer and a first sacrificial layer beneath the portion of the mirror layer are removed simultaneously to expose the substrate while defining a pattern of the mirror layer. Then, a second sacrificial layer is deposited conformally, and substrate contact openings and a mirror layer contact opening are defined in the second sacrificial layer at the same time. Subsequently, a support material layer is deposited conformally and etched back, so as to form supporting posts of the mirror layer in the substrate contact openings. Before the support material layer is etched back, the substrate contact openings can be filled with a photoresist material first, so as to maintain the support material layer in the substrate contact openings and increase the structural intensity of the supporting posts.
9 Citations
28 Claims
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1. A method for manufacturing reflective spatial light modulator mirror devices, the method comprising:
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providing a substrate, wherein a first sacrificial layer and a mirror layer are formed in sequence to stack on the substrate;
removing a portion of the mirror layer and a portion of the first sacrificial layer to form a plurality of openings in the mirror layer and the first sacrificial layer and to expose a portion of the substrate;
forming a second sacrificial layer to cover the mirror layer, the first sacrificial layer, and the substrate;
removing a portion of the second sacrificial layer to form a substrate contact opening in each of the openings and to at least form a mirror layer contact opening on the mirror layer;
forming a support material layer to conformally cover the second sacrificial layer, the openings, the substrate contact opening, and the mirror layer contact opening; and
performing an etching back step to remove a portion of the support material layer until exposing the second sacrificial layer. - View Dependent Claims (2, 3, 4, 5, 6, 7, 8, 9, 10)
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11. A method for manufacturing reflective spatial light modulator mirror devices, the method comprising:
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providing a substrate, wherein a first sacrificial layer and a mirror layer are formed in sequence to stack on the substrate;
removing a portion of the mirror layer and a portion of the first sacrificial layer to form a plurality of openings in the mirror layer and the first sacrificial layer and to expose a portion of the substrate;
forming a second sacrificial layer to cover the mirror layer, the first sacrificial layer, and the substrate;
removing a portion of the second sacrificial layer to form a substrate contact opening in each of the openings and to at least form a mirror layer contact opening on the mirror layer;
forming a support material layer to conformally cover the second sacrificial layer, the openings, the substrate contact opening, and the mirror layer contact opening;
forming a photoresist layer to fill a portion of the openings; and
performing an etching back step to remove a portion of the support material layer until exposing the second sacrificial layer. - View Dependent Claims (12, 13, 14, 15, 16, 17, 18, 19)
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20. A method for manufacturing reflective spatial light modulator mirror devices, the method comprising:
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providing a substrate, wherein a first sacrificial layer and a mirror layer are formed in sequence to stack on the substrate;
removing a portion of the mirror layer and a portion of the first sacrificial layer to form a plurality of openings in the mirror layer and the first sacrificial layer and to expose a portion of the substrate;
forming a second sacrificial layer to cover the mirror layer, the first sacrificial layer, and the substrate;
removing a portion of the second sacrificial layer to form a substrate contact opening in each of the openings and to at least form a mirror layer contact opening on the mirror layer; and
providing a support layer in the substrate contact opening in each of the openings and a portion of the mirror layer contact opening. - View Dependent Claims (21, 22, 23, 24, 25, 26, 27, 28)
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Specification