Automatic lens design and manufacturing system
First Claim
1. A method for designing a customized ophthalmic lens, the method comprising the steps of:
- (1) providing a set of characteristic data of an eye of an individual, wherein said set of characteristic data comprises wavefront aberrations of the eye and corneal topography;
(2) creating a computational model eye that reproduces the wavefront aberrations of the eye of the individual, wherein the computational model eye comprises a lens-supporting surface having the corneal topography of the eye of the individual and a model retina having a model fovea comprising a lattice of pixels that represent photoreceptors, wherein the distance between the model fovea and the center of the lens-supporting surface is equal to a visual axial length of the human eye;
(3) designing an optical model lens which is capable of compensating for the wavefront aberrations of the eye, wherein said optical model lens has an anterior surface and an opposite posterior surface;
(4) evaluating the visual performance of said optical model lens with the computational model eye;
(5) obtaining visual performance information of said optical model lens;
(6) modifying the design of said optical model lens on the basis of said visual performance information to improve corrections of the aberrations of the eye, if the visual performance of said optical model lens is not optimal;
(7) repeating steps (4) to (6), if necessary, until the visual performance of said optical model lens is optimal; and
(8) transforming the optimized optical model lens into a set of mechanical parameters for making said customized ophthalmic lens.
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Abstract
The present invention provides a method for designing and making a customized ophthalmic lens, such as a contact lens or an intraocular lens, capable of correcting high-order aberrations of an eye. The posterior surface of the customized contact lens is designed to accommodate the corneal topography of an eye. The design of the customized ophthalmic lens is evaluated and optimized in an optimizing routine using a computational model eye that reproduces the aberrations and corneal topography of an eye. The present invention also provides a system and method for characterizing the optical metrology of a customized ophthalmic lens that is designed to correct aberrations of an eye. Furthermore, the present invention provides a business model and method for placing an order for a pair of customized ophthalmic lenses.
290 Citations
81 Claims
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1. A method for designing a customized ophthalmic lens, the method comprising the steps of:
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(1) providing a set of characteristic data of an eye of an individual, wherein said set of characteristic data comprises wavefront aberrations of the eye and corneal topography;
(2) creating a computational model eye that reproduces the wavefront aberrations of the eye of the individual, wherein the computational model eye comprises a lens-supporting surface having the corneal topography of the eye of the individual and a model retina having a model fovea comprising a lattice of pixels that represent photoreceptors, wherein the distance between the model fovea and the center of the lens-supporting surface is equal to a visual axial length of the human eye;
(3) designing an optical model lens which is capable of compensating for the wavefront aberrations of the eye, wherein said optical model lens has an anterior surface and an opposite posterior surface;
(4) evaluating the visual performance of said optical model lens with the computational model eye;
(5) obtaining visual performance information of said optical model lens;
(6) modifying the design of said optical model lens on the basis of said visual performance information to improve corrections of the aberrations of the eye, if the visual performance of said optical model lens is not optimal;
(7) repeating steps (4) to (6), if necessary, until the visual performance of said optical model lens is optimal; and
(8) transforming the optimized optical model lens into a set of mechanical parameters for making said customized ophthalmic lens. - View Dependent Claims (4, 19, 20)
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2. A method of claim 1, wherein the customized ophthalmic lens is a contact lens.
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3. A method of claim 2, wherein the computational model eye is:
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(1) a reduced computational model eye that comprises an optical refractive element having a first optical surface and an opposite second optical surface and the model retina, wherein the first optical surface is the lens supporting surface;
or(2) an anatomical computational model eye that comprises a model cornea having an anterior surface and an opposite posterior surface, a model crystalline lens, and the model retina, wherein the anterior surface of the model cornea is the lens-supporting surface, wherein the model cornea, the model crystalline lens and the model retina are arranged in a way identical to the arrangement of their corresponding optical elements in the human eye. - View Dependent Claims (5, 6, 7, 8, 9, 10, 11, 12, 13, 14)
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- 15. A method of any one of claim, wherein the visual performance information comprises one or more members selected from the group consisting of wavefront aberrations, point spread function (PSF), line spread function (LSF), modulation transfer function (MTF), phase transfer function, contrast threshold function, contrast sensitivity function (CFS), bitmap image analysis, ghost image analysis, focal length analysis, and optical power analysis.
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21. A system for designing a customized ophthalmic lens or an ophthalmic lens capable of correcting high order aberrations, the system including a computer system that comprises:
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(a) a model eye design module for creating a computational model eye that reproduces aberrations of an eye of an individual, wherein the computational model eye comprises a lens-supporting surface having a corneal topography of the eye of the individual and a model retina having a curvature of the human retina and a model fovea comprising a lattice of pixels that represent photoreceptors, wherein the distance between the model fovea and the center of the lens-supporting surface is equal to a visual axial length of the human eye;
(b) an optical design module for designing an optical model lens to compensate for the wavefront aberrations of the eye of the individual and to accommodate the corneal topography of the eye of the individual or an averaged corneal topography derived from population studies;
(c) a lens-designing optimization module for performing an iterative optimization process comprising (1) determining visual performance information of the optical model lens with the computational model eye, (2) modifying the design of the optical model lens on the basis of said visual performance information to improve corrections of the aberrations of the eye, if the visual performance of said optical model lens is not optimal, and repeating steps (1) and (2), if necessary, until visual performance of a modified design of the optical model lens is optimized; and
(d) a mechanical design module for generating a CAD output file containing parameters for making said customized ophthalmic lens or said ophthalmic lens capable of correcting high order aberrations, based on the optimized optical model lens. - View Dependent Claims (22, 23, 24, 25, 26, 27, 28, 29, 30, 31, 32, 33, 34, 35)
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36. A method for creating a computational model eye, the method comprising the steps of:
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(1) providing a set of characteristic data of an eye of an individual, wherein said set of characteristic data comprises wavefront aberrations and corneal topography data of the eye of the individual;
(2) converting the corneal topography data into a mathematical description representing a first surface of a first refractive optical element, the first optical refractive element having the first surface and an opposite second surface;
(3) designing and optimizing the second surface of the first refractive optical element so that the first refractive optical element, alone or in combination with a second refractive optical element that has a third surface and an opposite fourth surface and an index of refraction distribution, reproduces the wavefront aberrations of the eye;
(4) designing a model retina that has a curvature of the human retina and comprises a model fovea having a lattice of pixels representing photoreceptors; and
(5) arranging the first refractive optical element and the model retina along an optical axis in a way such that the distance between the fovea and the center of the first surface of the first refractive optical element is equal to the visual axial length of the human eye. - View Dependent Claims (37, 38, 39, 40, 41, 42, 43)
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44. A method for manufacturing customized contact lenses, the method comprising the steps of:
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(1) analyzing eyes of each of the individuals from a population to obtain a set of characteristic data comprising aberrations and corneal topography;
(2) compiling population statistics of aberrations and corneal topographies;
(3) creating a plurality of computational model eyes, each of which generates averaged aberrations representing statistically one of a plurality of nominal segments of the population, wherein each of plurality of computational model eyes comprises a lens-supporting surface having an averaged corneal topography for one of a plurality of nominal segments of the population and a model retina having a model fovea comprising a lattice of pixels that represent photoreceptors, wherein the distance between the model fovea and the center of the lens-supporting surface is equal to a visual axial length of the human eye;
(4) designing a plurality of optical model lenses each of which accommodates the averaged corneal topography of the eyes of one of the plurality of nominal segments of the population and corrects the averaged aberrations of the eyes of one of the plurality of nominal segments of the population;
(5) optimizing optical designs of the plurality of the optical model lenses with one of the plurality of the computational model eyes;
(6) transforming the plurality of the optimized optical model lenses into a plurality of sets of mechanical parameters each for making one contact lens;
(7) creating one stock keeping unit (SKU) for each of each of the contact lenses; and
(8) manufacturing said ophthalmic lenses having a specific stock keeping unit (SKU). - View Dependent Claims (45, 46, 47, 48, 49, 50, 51, 52, 53, 54, 55, 56)
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57. A system for characterizing the optical metrology of an ophthalmic lens, the system comprising:
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(a) a monochromatic point light source;
(b) a diffraction limited model eye in front of said monochromatic point light source, wherein said model eye has a posterior surface and an opposite anterior surface having an averaged corneal topography of a population;
(c) a lubricating system to simulate a tear film on the anterior surface of the model eye;
(d) an aperture which simulates the human fovea and is located between said light source and said model eye, wherein said simulated fovea is capable of moving along the light path via manual means or via a precision motion control system to null defocus; and
(e) a wavefront sensor in front of said model eye. - View Dependent Claims (58, 59, 60, 61, 62, 63, 64)
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65. A method for characterizing the optical metrology of an ophthalmic lens, the method comprising the steps of:
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(1) determining first wavefront aberrations before the ophthalmic lens is installed in an optical metrology system which comprises;
(a) a monochromatic point light source;
(b) a diffraction limited model eye in front of said light source, wherein said model eye has a posterior surface and an opposite anterior surface having an averaged corneal topography of a population;
(c) a lubricating system to simulate a tear film on the anterior surface of the model eye;
(d) an aperture which simulates the human fovea and is located between said light source and said model eye, wherein said simulated fovea is capable of moving along the light path via manual means or via a precision motion control system to null defocus; and
(e) a wavefront sensor in front of said model eye;
(2) installing said ophthalmic lens in the optical metrology system;
(3) determining second wavefront aberrations derived from the optical metrology system having the ophthalmic lens emplaced therein; and
(3) obtaining third wavefront aberrations by subtracting the first wavefront aberrations from the second wavefront aberrations, wherein the third wavefront aberrations are contributed by the ophthalmic lens. - View Dependent Claims (66, 67, 68, 69, 70, 71, 72)
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73. A method for ordering a customized contact lens, the method comprising the steps of:
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(1) receiving by a server system a first request from a client computer system to look for a customized contact lens, wherein the first request comprises a set of characteristic data of the eye of a patient, wherein the set of characteristic data of the eye of the patient comprises aberrations and corneal topography of the eye of the patient;
(2) converting the characteristic data of the eye of the patient into a querying order in a format readable by a query engine in the server system;
(3) using the querying order to search against a stock keeping unit (SKU) database to obtain a list of SKUs, wherein each of the SKUs in the list is capable of accommodating adequately the corneal topography of the eye and of correcting adequately the aberrations of the eye;
(4) displaying lens information related to each of the list of SKUs with SKU identifiers under control of the client computer system;
(5) selecting a SKU with a SKU identifier under control of the client computer system or a choice to make a new customized contact lens;
(6) sending a second request to order a contact lens with the SKU identifier or to order the new customized contact lens to be made, along with a customer identifier that identifies the patient and/or an eye-care practitioner who takes care of the patient, under control of the client computer system;
(7) receiving the second request by the server system;
(8) retrieving additional information previously stored for the patient and/or the eye-care practitioner identified by the customer identifier in the received second request; and
(9) generating an order to deliver the customized lens for the patient or the eye-care practitioner identified by the customer identifier in the received second request using the retrieved additional information.
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74. A method of claim 73, wherein the lens information comprises the conformity of each lens to the corneal topography of the corresponding eye and a reachable visual acuity with a specific SKU.
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74-1. (canceled)
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75. A method of claim 74, wherein the conformity of each lens to the corneal topography of the corresponding eye is displayed in a client computer system as an interactive three-dimensional graphic representation.
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75-2. (canceled)
- 76. A method of claim 75, wherein the reachable visual acuity with a specific SKU is display in the client computer system as a graphic representation simulating retina image quality.
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76-3. (canceled)
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78. A method for ordering a pair of customized contact lenses, the method comprising the steps of:
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(1) receiving by a server system a request to order a pair of customized contact lenses, wherein the request comprises a set of characteristic data of the first and second eyes of a patient, wherein the set of characteristic data of the first and second eyes of the patient comprises aberrations of the eyes;
(2) converting the set of characteristic data of the first and second eyes of the patient into a querying order in a format readable by a query engine in the server system;
(3) using the querying order to search against a SKU database to obtain a first SKU and a second SKU, wherein the first SKU is capable of correcting adequately the aberrations of the first eye, wherein the second SKU is capable of correcting adequately the aberrations of the second eye; and
(4) generating an order to deliver the pair of customized lenses.
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79. A method for ordering a pair of customized contact lenses, the method comprising the steps of:
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(1) receiving by a server system a first request from a client computer system to look for a pair of customized contact lenses, wherein the first request comprises a set of characteristic data of the first and second eyes of a patient, wherein the set of characteristic data of the first and second eyes of the patient comprises aberrations and corneal topography of each of the two eyes;
(2) converting the set of characteristic data of the first and second eyes of the patient into a querying order in a format readable by a query engine in the server system;
(3) using the querying order to search against a SKU database to obtain a first and a second lists of SKUs, wherein each of SKUs in the first list is capable of accommodating adequately the corneal topography of the first eye and of capable of correcting adequately the aberrations of the first eye, wherein each of SKUs in the second list is capable of accommodating adequately the corneal topography of the second eye and of capable of correcting adequately the aberrations of the second eye;
(4) displaying lens information related to each of the two list of SKUs with SKU identifiers under control of the client computer system;
(5) selecting a pair of SKUs with a first SKU identifier and a second SKU identifier under control of the client computer system or a choice to make a new pair of customized contact lenses;
(6) sending a second request to order a pair of contact lenses with the first and the second SKU identifier or to order the new pair of customized contact lenses to be made, along with a customer identifier that identifies the patient and/or an eye-care practitioner who takes care of the patient, under control of the client computer system;
(7) receiving the second request by the server system;
(8) retrieving additional information previously stored for the patient and/or the eye-care practitioner identified by the customer identifier in the received second request; and
(9) generating an order to deliver the pair of customized lenses for the patient or the eye-care practitioner identified by the customer identifier in the received second request using the retrieved additional information.
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80. A system for examining the eyes of an individual and for ordering a pair of customized contact lenses, the system comprising:
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(1) a sensor system that determines a set of characteristic data comprising aberrations and corneal topography data of a first and a second eye of the patient;
(2) a client computer system comprising;
(i) a customer identifier that identifies the client computer system a patient and/or an eye-care practitioner is using to connect to a server system;
(ii) a sending/receiving means for;
(a) sending a first request to the server system to look for a pair of contact lenses capable of correcting the aberrations of both eyes, the first request including the set of characteristic data of the first and second eyes so that the server system can compile and supply lens information related to a first list and a second list of stock keeping units (SKUs), wherein each of the first list of SKUs has a posterior surface adequately accommodating the corneal topography of the first eye and can correct adequately the aberrations of the first eye, and wherein each of the second list of SKUs has a posterior surface adequately accommodating the corneal topography of the second eye and can correct adequately the aberrations of the second eye; and
(b) receiving the lens information;
(iii) a displaying means for displaying lens information that helps a patient to select a pair of customized lenses; and
(iv) a selecting means for selecting a pair of SKUs identified by a first SKU identifier and a second SKU identifier or a new pair of customized contact lenses and for sending a second request to the server system to order the pair of SKUs or the new pair of customized contact lenses to be made, along with the customer identifier so that the server system can locate additional information to complete and fulfill the order, wherein the sensor system is connected through a communication media to the client computer system.
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81. A method for ordering a customized contact lens, the method comprising the steps of:
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(1) receiving by a server system a request to order a customized contact lens, wherein the request comprises a set of characteristic data of an eye of a patient, wherein the set of characteristic data of the eye of the patient comprises aberrations of the eye;
(2) converting the set of characteristic data of the eye of the patient into a querying order in a format readable by a query engine in the server system;
(3) using the querying order to search against a SKU database to obtain a SKU that is capable of correcting adequately the aberrations of the eye; and
(4) generating an order to deliver the customized lens for the patient or the eye-care practitioner identified by the customer identifier.
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Specification