Length adjustable tool for aligning boring bar

• US 20040255481A1
• Filed: 06/17/2003
• Published: 12/23/2004
• Est. Priority Date: 06/17/2003
• Status: Active Grant

• Current Assignee: George C. Haynes
• Original Assignee: George C. Haynes
• Inventors: Haynes, George C.
• Granted Patent: US 6,860,029 B2
• Time in Patent Office: Days
• US Class Current: 33/645
• CPC Class Codes: B23B 2260/004 Adjustable elements
• CPC Class Codes: B23B 2260/088 Indication scales
• CPC Class Codes: B23B 41/12 for forming working surfaces of cylinders, of bearings, e.g. in heads of driving rods, or of other engine parts
• CPC Class Codes: B23B 47/28 Drill jigs for workpieces equipment for setting or guiding the drill B23B49/00

Abstract

An alignment tool for adjustably positioning a boring bar relative to a spaced apart fixed location on a structural member including an elongated bar formed of a plurality of axially aligned and separable tubular members and having its opposite ends mounted to the boring bar and the fixed location, respectively. The length of the bar, hence the distance between the boring bar and the fixed location is adjustably selectable by means of telescopically mounted one of the tubular members. A first one of the tubular members receives therein a second one of the tubular members employing a thread interconnection whereby rotational movement of one tubular member relative to the other provides selection of the overall length of the tool. Multiple indicia associated with the outer circumference of each of the threadably interconnected tubular members provide a visual indication of the extent of the insertion of said second tubular member within said first tubular member, hence the overall length of the tool.

Claims

1. An elongated alignment tool for a boring bar or like device used to bore or rebore a hole into or through a structural member at a location spaced apart from a further hole or location on the structural member comprising:

at least a first hollow tubular segment having outboard and inboard ends, said first tubular segment being non-rotatably anchored to a further hole or location on the structural member,

a second hollow tubular segment having outboard and inboard ends, said inboard end being telescopically received within said first hollow tubular segment,

a rigid externally threaded rod having first and second ends, said first end of said rod being fixedly anchored internally of said inboard end of said first tubular segment and extending in cantilevered fashion along substantially the full length of said first tubular segment,

said second hollow tubular segment including a plug fixedly mounted internally thereof adjacent said inboard end thereof and including an internally threaded throughbore therethrough and threadably engaging said externally threaded rod whereby rotation of said second tubular segment relative to said first tubular segment effects telescopic movement of said second segment relative to said first tubular segment,

a first elongated clamp post having outboard and inboard ends, said outboard end being adapted to be releasably and non-rotatably anchored to the boring bar, and said inboard end adapted to be selectively either fixedly anchored to said outboard end of said second segment to preclude rotation of said first clamp post relative to said second segment or loosely affixed to said outboard end to permit rotation of said first clamp post relative to said second segment, whereby rotation of said second segment relative to said first segment effects lengthening or shorting of the overall length of the elongated alignment bar.

2. The alignment tool of claim 1 and including a second clamp post having outboard and inboard ends interposed between said inboard end of said first tubular segment and a further hole or location on the structural member, said second clamp post including means for releasably non-rotatable anchoring of said second clamp post to said further hole or location on the structural member, including means for releasably fixedly engaging said inboard end of said second clamp post to said inboard end of said first tubular segment to thereby secure said first tubular segment non-rotatable relative to said further hole or location on the structural member.

3. The alignment tool of claim 2 and including a third tubular extension segment interposed between said second clamp post and said first tubular segment.

4. The alignment tool of claim 1 and including multiple indicia disposed in spaced apart relationship to one another on the outer circumference of said outboard end of said first tubular segment, and a visible straight line indicator disposed on the outer circumference and aligned with the length dimension of said second tubular segment whereby rotation of said second segment relative to said first segment is visibly observable as a function of the movement of said straight line indicator on said second segment relative to said circumferentially disposed indicia on said first segment.

5. The alignment tool of claim 4 and including multiple indicia disposed about the outer circumference of and equidistantly spaced apart along the length of said second segment, said multiple indicia each being oriented perpendicular to said straight line indicator on said second segment.

6. The alignment tool of claim 1 wherein said inboard end of said first clamp post includes a circumferential flange projecting radially outward of said inboard end and including external threads thereon, and a lock nut disposed in encircling relationship about said second segment and adapted to threadably engage said threads on said circumferential flange and selectively secure said second segment in either a non-rotatable or rotatable relationship relative to said first clamp post.

7. The alignment tool of claim 6 wherein said first clamp post includes a plug having a circumferential flange projecting radially outwardly of said outer circumference of said clamp post and being fixedly secured within the inboard end of said first clamp post.

8. The alignment tool of claim 4 wherein the spacing between said indicia on said outboard end of said first segment in combination with said indicator and said further indicia on said segment provide a visible indication of the degree of telescopic insertion of said second segment within said first segment to a precision of at least about 0.01 inch.

9. An alignment tool for adjustably positioning a boring bar relative to a spaced apart fixed location comprising

an elongated bar of adjustable length and having first and second ends,

means for releasably affixing said first end of said bar to the boring bar,

means for releasably affixing said second end of said bar to the fixed location,

length adjustment means disposed along the length of said bar and between said first and second ends thereof,

said length adjustment means including a first elongated hollow tubular member having first and second opposite ends and a longitudinal axis,

a second elongated tubular member having a longitudinal axis telescopically disposed at least partially within said first tubular member,

means securing said first tubular member against rotation thereof about its longitudinal axis,

means securing said second tubular member for selective rotation about its longitudinal axis relative to said first tubular member whereby more or less of the length of said second tubular member is disposed within said first hollow tubular member as a function of the direction of rotation of said second tubular member about its longitudinal axis relative to said first hollow tubular member,

multiple indicia associated with the outer circumference of each of said first and second tubular members and providing a visual indication of the extent of the insertion of said second tubular member within said first tubular member.

10. The alignment tool of claim 9 wherein said means securing said second tubular member for selective rotation about its longitudinal axis includes a clamp post having a longitudinal axis and first and second ends, said first end of said clamp post being anchored to one of a boring bar or a fixed location spaced from the boring bar, said second end of said clamp post abutting said first end of said second tubular member with their respective longitudinal axes in register, and adjustable means joining said abutting ends of said clamp post and said second tubular member for selective rotation or non-rotation of said second tubular member relative to said clamp post.

11. The adjustment tool of claim 10 wherein said adjustable means joining said abutting ends of said clamp post and said second tubular member comprises a lock nut.

12. The adjustment tool of claim 9 wherein said second tubular member is hollow, said first hollow tubular member includes an elongated guide rod having first and second opposite ends disposed internally of said first hollow tubular member with its first end fixedly anchored adjacent said first end of said first tubular member and extending therefrom along the length of said first tubular member to be slidably received internally of said hollow second tubular member, whereby the longitudinal alignment of said first and second tubular members is enhanced.

13. The adjustment tool of claim 12 wherein said guide rod is externally threaded and said first end of said second tubular member includes an internally threaded sleeve member fixedly secured therein and threadably receiving therein said threaded guide rod whereby rotation of said second tubular member relative to said first tubular member effects change in the extent of insertion of said second tubular member into said first tubular member.

14. The adjustment tool of claim 9 wherein said means for releasably affixing said second end of said bar to the fixed location includes a further clamp post having first and second ends and a longitudinal axis, said first end of said further clamp post being releasably secured to said fixed location with its longitudinal axis extending in alignment with said longitudinal axis of said first hollow tubular member, and means releasably securing said second end of said further clamp post to said first ends of said first tubular member.

15. The adjustment tool of claim 14 and including an elongated tubular extension member having first and second ends and interposed between said second end of said further clamp and said first end of said first tubular member.

16. The adjustment tool of claim 15 and including lock nut means releasably joining one end of said extension member to said second end of said further clamp post and further lock nut, means releasably joining said second end of said extension member to said first end of said first tubular member, whereby said lock nuts are deployable to interlock said first tubular member with said further clamp post to delimit rotation between said clamp post and said first tubular member

17. The alignment tool of claim 9 wherein said indicia include first and second sets of indicia, a first set comprising a plurality of circumferential markings disposed at equally spaced apart distances along the length dimension of said second tubular member and a second set comprising a plurality of markings disposed at respective equally spaced apart locations about the outer circumference of said second end of said first hollow tubular member, and a straight line mark disposed on the outer circumference of said second tubular member which is aligned parallel to said longitudinal axis of said second tubular member, said circumferential markings being disposed in respective planes which are perpendicular to said straight line mark.