Connector gripping device, connector inspection system comprising the device, and connector connection system

• US 20040266276A1
• Filed: 05/20/2004
• Published: 12/30/2004
• Est. Priority Date: 06/17/2003
• Status: Abandoned Application

• Current Assignee: Fanuc Ltd (Fanuc Corporation)
• Original Assignee: Fanuc Ltd (Fanuc Corporation)
• Inventors: Oda, Masaru, Otsuka, Kazuhisa, Hariki, Kazuo
• Application Number:
  US10/849,206
• Publication Number:
  US 20040266276A1
• Time in Patent Office: Days
• US Class Current: 439/894
• CPC Class Codes: B25J 9/1697 Vision controlled systems
• CPC Class Codes: G05B 2219/40082 Docking, align object on end effector with target
• CPC Class Codes: H01R 12/52 connecting to other rigid printed circuits or like structures
• CPC Class Codes: H01R 43/26 for engaging or disengaging the two parts of a coupling device structural association with two-part coupling device H01R13/629

Abstract

An intermediate portion of a cable with connector is pinched by a pair of rolls of a first hand of a first robot, and the connector provided to the cable is fixed by causing the firsthand to approach. An image of this connector is obtained by a first camera and a position and posture of the connector are found. A second robot is moved to a gripping position which has been corrected based on the position and posture of that connector, thereby causing the second hand of the second robot to grip the connector at an outer periphery thereof.

Claims

1. A connector gripping device for gripping a connector provided to a cable at the distal end thereof, comprising:

a gripping unit of a first hand mounted on a first robot, which, after gripping a portion of the cable, is moved toward the connector while gripping the cable and is stopped at a predetermined position;

a first visual sensor for detecting a position and posture of the connector assumed when the cable is held at said predetermined position by said gripping unit of said first hand; and

a gripping unit of a second hand mounted on a second robot, which grips the connector based on the position and posture of the connector detected by said first visual sensor.

2. The connector gripping device according to claim 1, wherein, in the case where the shape of said cable is tabular so that the position and posture of the connector held at said predetermined position is approximately limited to a first position and posture or a second position and posture in connection with the direction of said tabular cable,

wherein said first visual sensor determines whether said connector is approximately in said first position and posture or in said second position and posture.

3. The connector gripping device according to claim 1, wherein the gripping unit of said first hand comprises two pieces of rollers.

4. The connector gripping device according to claim 1, wherein said first visual sensor has an imaging unit mounted on said second robot.

5. A connector inspection system, which grips and inspects a connector, provided to a cable at a distal end thereof, by means of the connector gripping device according to claim 1, comprising:

a second visual sensor for inspecting the connector gripped by said connector gripping device.

6. The connector inspection system according to claim 5, wherein the imaging unit of said second visual sensor is mounted on the first robot constituting said connector gripping device.

7. The connector inspection system according to claim 5, wherein said second visual sensor is controlled by the same control unit as that of the first visual sensor constituting said connector gripping device.

8. A connector connection system for gripping a connector, provided to a cable at a distal end thereof, by means of the connector gripping device according to claim 1 and connecting it to a companion connector, comprising:

a second visual sensor for detecting the position and posture of the connector gripped by said connector gripping device;

a gripping discrepancy calculating means for finding a connector gripping discrepancy caused by the second hand constituting said connector gripping device based on the position and posture of the connector detected by said second visual sensor; and

a connecting means for correcting the position and posture of said second robot based on the amount of the gripping discrepancy detected by said gripping discrepancy calculating means and then connecting the connector gripped by said connector gripping device to a companion connector by means of the second hand.

9. The connector connection system according to claim 8, wherein the connector gripping discrepancy caused by the second hand is found based on the position and posture of the connector detected by said second visual sensor and the position and posture of the second hand which grips the connector.

10. The connector connection system according to claim 8, wherein said second visual sensor has an imaging unit mounted on said first robot.

11. The connector connection system according to claim 8, further comprising a third visual sensor for detecting the position and posture of said companion connector, wherein the position and posture of the connector detected by said second visual sensor is taken as the position and posture of the companion connector detected by said third visual sensor.

12. The connector connection system according to claim 11, wherein said second visual sensor serves as said third visual sensor.

13. The connector connection system according to claim 8, wherein said second visual sensor and third visual sensor are controlled by the same control unit as that of the first visual sensor constituting said connector gripping device.