Plasma processing apparatus and plasma processing method

• US 20050000446A1
• Filed: 06/28/2004
• Published: 01/06/2005
• Est. Priority Date: 07/04/2003
• Status: Abandoned Application

• Current Assignee: Advanced LCD Technologies Development Center Co., Ltd.
• Original Assignee: Advanced LCD Technologies Development Center Co., Ltd.
• Inventors: Ide, Tetsuya, Nakata, Yukihiko
• Application Number:
  US10/876,550
• Publication Number:
  US 20050000446A1
• Time in Patent Office: Days
• US Class Current: 118/723.MW
• CPC Class Codes: H01J 37/32192 Microwave generated discharge H01J37/32357, H01J37/32366, H01J37/32394, H01J37/32403 take precedence
• CPC Class Codes: H01J 37/32229 Waveguides

Abstract

A plasma processing apparatus includes at least one electromagnetic wave source for generating an electromagnetic wave, an electromagnetic wave-distributing waveguide portion for distributing the electromagnetic wave generated from the electromagnetic wave source, a plurality of waveguides each coupled with the electromagnetic wave-distributing waveguide portion, the waveguides being provided on the same plane, a plurality of slots provided in each of the waveguides, at least one electromagnetic wave radiating window provided to face each slot, and a vacuum vessel in which a plasma is generated by the electromagnetic wave radiated from the electromagnetic wave radiating window. The electromagnetic wave-distributing waveguide portion is provided on the plural waveguides.

Claims

1. A plasma processing apparatus, comprising:

at least one electromagnetic wave source for generating an electromagnetic wave;

an electromagnetic wave-distributing waveguide portion for distributing the electromagnetic wave generated from the electromagnetic wave source;

plurality of waveguides provided on a single plane, each waveguide being coupled with the electromagnetic wave-distributing waveguide portion;

a plurality of slots provided in each of the waveguides;

at least one electromagnetic wave radiating window provided to face each slot; and

a vacuum vessel in which a plasma is generated by the electromagnetic wave radiated from the electro-magnetic wave radiating window,

wherein the electromagnetic wave-distributing waveguide portion is provided on the plural waveguides.

7. The plasma processing apparatus according to claim 1, wherein the electromagnetic wave-distributing waveguide portion is coupled with each of the waveguides via a circular coupling hole formed in the overlapping portion between the electromagnetic wave-distributing waveguide portion and each of the waveguides.

8. The plasma processing apparatus according to claim 1, wherein the electromagnetic wave-distributing waveguide portion is coupled with the waveguides via oblong coupling holes inclined in alternately opposite directions relative to the extending direction of the electromagnetic wave-distributing waveguide portion.

9. The plasma processing apparatus according to claim 8, wherein the oblong coupling holes are inclined in alternately opposite directions by ±

45°

relative to the extending direction of the electromagnetic wave-distributing waveguide portion.

10. The plasma processing apparatus according to claim 1, wherein each of the waveguides is branched in two directions from the electromagnetic wave-distributing waveguide portion.

11. The plasma processing apparatus according to claim 1, wherein the electromagnetic wave is distributed from the electromagnetic wave-distributing waveguide portion into each of the waveguides such that the powers of the electromagnetic waves supplied into the individual waveguides are equal to each other.

12. The plasma processing apparatus according to claim 1, wherein the slots are uniformly distributed to permit the electromagnetic wave supplied into the vacuum vessel to cover uniformly the entire region of the substrate to which the plasma processing is applied.

13. The plasma processing apparatus according to claim 1, wherein:

the electromagnetic wave radiating windows are provided within the vacuum vessel such that each of the electromagnetic wave radiating windows is allowed to face at least two slots; and

the vacuum state is maintained in the clearance between the electromagnetic wave radiating windows and the vacuum vessel.

14. The plasma processing apparatus according to claim 1, wherein:

the vacuum vessel includes at least one beam having an inner surface;

the electromagnetic wave radiating windows are supported by the beams; and

the inner surface of the beam is covered with a dielectric material.

15. The plasma processing apparatus according to claim 1, wherein the adjacent electromagnetic wave sources emit electromagnetic waves having different frequencies.

16. The plasma processing apparatus according to claim 1, wherein the electromagnetic wave source emits an electromagnetic wave having a frequency of 2.45 GHz.

17. The plasma processing apparatus according to claim 1, wherein at least one plasma processing selected from the group consisting of a plasma oxidation, a plasma film formation, and a plasma etching is carried out within the vacuum vessel.

18. A plasma processing method, wherein a plasma oxidation and a plasma film formation are carried out under the vacuum state by using the plasma processing apparatus defined in claim 1, and the plasma oxidation and the plasma film formation are carried out consecutively without breaking the vacuum state within the vacuum vessel.

19. A plasma processing method, wherein at least one plasma processing selected from the group consisting of a plasma oxidation, a plasma film formation and a plasma etching is carried out by using the plasma processing apparatus defined in claim 1.

2. A plasma processing apparatus, comprising:

at least one electromagnetic wave source for generating an electromagnetic wave;

an electromagnetic wave-distributing waveguide portion for distributing the electromagnetic wave generated from the electromagnetic wave source;

a plurality of waveguides each having an electric field plane and a magnetic field plane perpendicular to the electric field plane and provided on the same plane;

a plurality of slots provided in each of the waveguides;

at least one electromagnetic wave radiating window provided to face each slot; and

a vacuum vessel in which a plasma is generated by the electromagnetic wave radiated from the electro-magnetic wave radiating window,

wherein the plural waveguides are equal to each other in the length in the propagating direction of the electromagnetic wave, and the electromagnetic wave-distributing waveguide portion is provided on the plural waveguides and coupled with each of the waveguides in the magnetic field plane of the waveguide.

3. A plasma processing apparatus, comprising:

at least one electromagnetic wave source for generating an electromagnetic wave;

an electromagnetic wave-distributing waveguide portion for distributing the electromagnetic wave generated from the electromagnetic wave source;

a plurality of waveguides coupled with the electromagnetic wave-distributing waveguide portion and provided in parallel on the same plane;

a plurality of slots provided in each of the plural waveguides;

at least one electromagnetic wave radiating window provided to face each slot; and

a vacuum vessel in which a plasma is generated by the electromagnetic wave radiated from the electro-magnetic wave radiating window,

wherein the plural waveguides are equal to each other in the length in the propagating direction of the electromagnetic wave, and the electromagnetic wave-distributing waveguide portion is provided on the plural waveguides in a manner to cross each of the waveguides at right angles.

4. A plasma processing apparatus, comprising:

at least one electromagnetic wave source for generating an electromagnetic wave;

an electromagnetic wave-distributing waveguide portion for distributing the electromagnetic wave generated from the electromagnetic wave source;

a plurality of waveguides each coupled with the electromagnetic wave-distributing waveguide portion, the waveguides being formed on the same plane;

a plurality of slots provided in each of the waveguides;

at least one electromagnetic wave radiating window provided to face each slot; and

a vacuum vessel in which a plasma is generated by the electromagnetic wave radiated from the electro-magnetic wave radiating window,

wherein the electromagnetic wave-distributing waveguide portion is provided on the plural waveguides and is coupled with each of the waveguides with a cross-guide coupler interposed therebetween.

5. A plasma processing apparatus, comprising:

at least one electromagnetic wave source for generating an electromagnetic wave;

an electromagnetic wave-distributing waveguide portion for distributing the electromagnetic wave generated from the electromagnetic wave source;

a plurality of waveguides each coupled with the electromagnetic wave-distributing waveguide portion, the waveguides being formed on the same plane;

a plurality of slots provided in each of the plural waveguide;

at least one electromagnetic wave radiating window provided to face each slot; and

a vacuum vessel in which a plasma is generated by the electromagnetic wave radiated from the electro-magnetic wave radiating window,

wherein the electromagnetic wave-distributing waveguide portion is provided on the plural waveguides, and an electromagnetic wave absorber is provided in an edge portion of each waveguide in a direction opposite to the propagating direction of the electromagnetic wave.

6. A plasma processing apparatus, comprising:

at least one electromagnetic wave source for generating an electromagnetic wave;

an electromagnetic wave-distributing waveguide portion for distributing the electromagnetic wave generated from the electromagnetic wave source;

a plurality of waveguides each coupled with the electromagnetic wave-distributing waveguide portion and provided in parallel on the same plane;

a plurality of slots provided in each of the plural waveguides;

at least one electromagnetic wave radiating window provided to face each slot; and

a vacuum vessel in which a plasma is generated by the electromagnetic wave radiated from the electro-magnetic wave radiating window,

wherein the electromagnetic wave-distributing waveguide portion is provided on the plural waveguides, and the distance between the inner surfaces of the adjacent waveguides is set shorter than the distance between the mutually facing inner surfaces of the waveguide, the inner surfaces extending in parallel.