Method for laying and interlocking panels

• US 20050005559A1
• Filed: 08/04/2004
• Published: 01/13/2005
• Est. Priority Date: 07/02/1999
• Status: Active Grant

• Current Assignee: Akzenta Paneele + Profile GmbH
• Original Assignee: Akzenta Paneele + Profile GmbH
• Inventors: Ralf, Eisermann
• Granted Patent: US 7,065,935 B2
• Time in Patent Office: Days
• US Class Current: 52/589.100
• CPC Class Codes: B27F 1/04 along only one edge of a board
• CPC Class Codes: E04F 15/02 Flooring or floor layers composed of a number of similar elements of webs E04F15/16
• CPC Class Codes: E04F 15/04 only of wood or with a top layer of wood, e.g. with wooden or metal connecting members rollable parquet E04F15/16
• CPC Class Codes: E04F 2201/0107 by moving the sheets, plates or panels substantially in their own plane, perpendicular to the abutting edges
• CPC Class Codes: E04F 2201/0115 with snap action of the edge connectors
• CPC Class Codes: E04F 2201/0123 by moving the sheets, plates or panels parallel to the abutting edges
• CPC Class Codes: E04F 2201/0138 by moving the sheets, plates or panels perpendicular to the main plane
• CPC Class Codes: E04F 2201/0153 by rotating the sheets, plates or panels around an axis which is parallel to the abutting edges, possibly combined with a sliding movement
• CPC Class Codes: E04F 2201/023 with a continuous tongue or groove
• CPC Class Codes: E04F 2201/07 with connections using a special adhesive material
• CPC Class Codes: Y10T 403/65 Scarf
• CPC Class Codes: Y10T 403/655 Mirror images

Abstract

Rectangular floor panels, a fastening system for joining the panels, and a method for laying and interlocking the panels are disclosed. The panels are provided complementary, form-fitting retaining profiles extending over the length of the sides. The complementary edges of the panels allow two adjacent panels to be positively joined such that displacement of the panels away from one another is prevented, while enabling articulation of the panels with respect to one another at the joint location. The method of installation provides for installing a new panel to a first row and a panel in a second row by first joining the new panel to the panel of the second row at its short side, followed by pivoting the new panel upwards out of the plane of the laid panels along its long side, along with at least the adjacent end of the first panel in the second row, into an inclined position, and sliding the new panel into the retaining profile of the panels in the first row. The new panel and the raised end of the panel in the second row are then pivoted down into the plane of the laid panels. Laying of panels continues according to this process until the complete floor assembly has been laid.

Claims

1. A method for laying and interlocking floor panels provided with a first pair and a second pair of opposite panel sides, each of which pair of sides displays complementary retaining profiles extending over a length of the sides, the method comprising:

(a) pivoting a first panel side of said first pair of sides of a previously laid panel upward so as to twist said previously laid panel about an axis extending through said previously laid panel;

(b) interlocking a second panel side of said first pair of sides of a new panel with said first panel side of said first pair of sides of said previously laid panel, such that the new panel assumes an inclined position in which the retaining profile of a first panel side of said second pair of sides of said new panel can be inserted into the complementary retaining profile of one or more stationary panels in a row adjacent said new panel and said previously laid panel; and

(c) pivoting the inclined new panel and the previously laid panel together into the plane of the stationary panels.

2. The method of claim 1, further comprising the steps of:

prior to said step (c), inserting the retaining profile of a first panel side of said second pair of sides of said new panel into the complementary retaining profile of one or more stationary panels in a row adjacent said new panel and said previously laid panel.

3. The method of claim 1, step (b) further comprising:

sliding said second panel side of said first pair of sides of said new panel into said first panel side of said first pair of sides of said previously laid panel in a longitudinal direction of the panel sides in a common line.

4. The method of claim 1, step (b) further comprising:

initially inserting the second panel side of said first pair of sides of said new panel into said first panel side of said first pair of sides of said previously laid panel in an inclined position relative to the previously laid panel, and subsequently pivoting the new panel into the plane of the first panel side of said first pair of sides of said previously laid panel.

5. A method for laying and interlocking floor panels provided with a pair of opposite long sides and a pair of opposite short sides, each of which pair of sides displays complementary retaining profiles extending over a length of the sides, the method comprising:

(a) pivoting a short side of a previously laid panel upward so as to twist said previously laid panel about an axis extending through said previously laid panel;

(b) interlocking a complementary short side of a new panel with said short side of said previously laid panel, such that the new panel assumes an inclined position in which the retaining profile of a first long side of said new panel can be inserted into the complementary retaining profile of one or more stationary panels in a row adjacent said new panel and said previously laid panel; and

(c) pivoting the inclined new panel and the previously laid panel together into the plane of the stationary panels.

6. The method of claim 5, further comprising the steps of:

prior to said step (c), inserting the retaining profile of a long side of said new panel into the complementary retaining profile of one or more stationary panels in a row adjacent said new panel and said previously laid panel.

7. The method of claim 5, step (b) further comprising:

sliding said complementary short side of said new panel into said short side of said previously laid panel in a longitudinal direction of the panel sides in a common line.

8. The method of claim 5, step (b) further comprising:

initially inserting the complementary short side of said new panel into said short side of said previously laid panel in an inclined position relative to the previously laid panel, and subsequently pivoting the new panel about the short side of said previously laid panel to form a common plane with said new panel and said previously laid panel.

9. A method of joining floor panels of identical construction, said floor panels being provided with a pair of opposite long edges and a pair of opposite short edges, each of which pair of edges displays complementary retaining profiles extending over a length of the edges, the method comprising:

(a) placing a new panel adjacent a long edge of a previously laid panel in an adjacent row and adjacent a short edge of a previously laid panel in the same row;

(b) angling up a first short edge of the previously laid panel in the same row so as to position said first short edge in a plane distinct from a plane including a second short edge of said previously laid panel in the same row;

(c) interlocking a complementary short edge of said new panel to said first short edge of the previously laid panel in the same row;

(d) joining a complementary long edge of said new panel with said long edge of said previously laid panel in an adjacent row while maintaining the new panel and the first short edge of the previously laid panel in the same row in an inclined position with respect to the previously laid panel in an adjacent row; and

(e) angling down the new panel and the first short edge of the previously laid panel in the same row to form a common plane with said new panel and said previously laid panel in an adjacent row.

10. The method of claim 9, wherein the angling up of a first short edge of the previously laid panel in the same row causes the previously laid panel in the same row to twist along its longitudinal axis.

11. The method of claim 9, step (c) further comprising:

sliding the complementary short edge of said new panel into said first short edge of the previously laid panel in the same row in a longitudinal direction of the panel edges in a common plane.

12. The method of claim 9, step (c) further comprising:

initially inserting the complementary short edge of said new panel into said first short edge of the previously laid panel in the same row in an inclined position relative to the previously laid panel in the same row, and subsequently pivoting the new panel into the plane of the previously laid panel in the same row.

13. A method for placing and blocking rectangular, plate-like panels, especially floor panels, that display holding profiles extending over the full length of the edges, on opposite long edges and on opposite short edges, opposite holding profiles being designed in essentially complementary form, where panels of a first row are first joined together at the short edges, either by the complementary holding profiles of a placed panel and a new panel being inserted into each other in the longitudinal direction of the short edges, or by the holding profile of a new panel first being inclined relative to the placed panel and inserted into the complementary profile of the placed panel and then blocked with the placed panel, both in the direction perpendicular to the joined edges and in the direction perpendicular to the plane of the placed panels, by being pivoted into the plane of the placed panel, after which a new panel is next placed in a second row by the holding profile of its long edge initially being inclined relative to the long edge of a panel of the first row, inserted into the holding profile of the latter and subsequently pivoted into the plane of the placed panels, and where the short edge of a new panel, whose short edge is to be blocked with the short edge of the panel placed in the second row and whose long edge is to be blocked with the long edge of a panel placed in the first row, is first blocked with the panel in the second row, characterized in that the new panel is then pivoted upwards out of the plane of the placed panels along the long edge of a panel placed in the first row, where the panel of the second row, previously blocked with the new panel at the short edge, is also pivoted upwards into an inclined position at this end together with the new panel, where the inclination decreases towards the blocked short edge of the panel, and where the long holding profile of the new panel can be inserted into the complementary holding profile of the panel placed in the first row in this inclined position and, following joining, the inclined new panel and the panel blocked with the new panel on one short edge in the second row are pivoted into the plane of the placed panels.

14. The method according to claim 13 for placing and blocking rectangular, plate-like panels displaying complementary holding profiles, extending over the full length of the edges, on parallel edges, where one holding profile is designed as an articulated projection with a convex curvature and the complementary holding profile is designed as a socket recess with a concave curvature, where each articulated projection of a new panel to be placed in the second row can, by slightly expanding the socket recess of a panel previously placed in the second row, be inserted into the latter, and the new panel to be placed in the second row is, finally, blocked by being pivoted into the plane of the panel previously placed in the second row.

15. A method for placing a new, rectangular, plate-like panel in a second row of panels, where the new panel to be placed in the second row displays holding profiles that enable the new panel to be blocked both with panels of a first row and with a previously placed panel in the second row, especially for floor panels, where the new panel to be placed in the second row is blocked both on one long edge with a first row of panels, and on one short edge with a panel that has already been placed in the second row, where the panels display holding profiles, extending over the full length of the edges, on opposite long edges and on opposite short edges, opposite holding profiles being designed in essentially complementary form, and where one of the short edges of the new panel to be placed in the second row is first blocked with the panel previously placed in the second row by the free end of the latter being pivoted upwards out of the placing plane through a pivoting angle about the blocked long edge, and the panel previously placed in the second row is twisted in such a way that the amount of the pivoting angle decreases from the free end to the blocked end, part of the short edge of the new panel to be placed in the second row is placed, in this position and at an inclination relative to the panel previously placed in the second row, against the free end of the latter, the new panel to be placed in the second row is then pivoted into a pivoting position until it is likewise positioned at the pivoting angle relative to the placing plane, where the new panel to be placed in the second row is displaced from the pivoting position and the holding profile of the new panel to be placed in the second row is inserted into the holding profiles of the panels of the first row, where the short edge of the new panel to be placed in the second row is simultaneously slid completely onto the short edge of the panel previously placed in the second row and, finally, the panel previously placed in the second row and the new panel to be placed in the second row are jointly pivoted into the placing plane and blocked with the panels of the first row.

16. The method according to claim 15 for placing and blocking rectangular, plate-like panels displaying complementary holding profiles, extending over the full length of the edges, on parallel edges, where one holding profile is designed as an articulated projection with a convex curvature and the complementary holding profile is designed as a socket recess with a concave curvature, where each articulated projection of a new panel to be placed in the second row can, by slightly expanding the socket recess of a panel previously placed in the second row, be inserted into the latter, and the new panel to be placed in the second row is, finally, blocked by being pivoted into the plane of the panel previously placed in the second row.