Pressure sensor having an optical waveguide and method for pressure detection

• US 20050005706A1
• Filed: 08/11/2004
• Published: 01/13/2005
• Est. Priority Date: 02/11/2002
• Status: Active Grant

• Current Assignee: Leoni Bordnetz-Systeme GmbH (Leoni AG)
• Original Assignee: Leoni Bordnetz-Systeme GmbH (Leoni AG)
• Inventors: Kodl, Georg, Reichinger, Gerhard
• Granted Patent: US 6,912,912 B2
• Time in Patent Office: Days
• US Class Current: 73/800
• CPC Class Codes: G01L 1/243 using means for applying force perpendicular to the fibre axis

Abstract

A pressure sensor includes an optical waveguide having an optical fiber with a refractive index n1, located in a fiber guide with a refractive index n3, forming an intermediate region. A medium with a refractive index n2 is located in the intermediate region. The refractive indices correspond to the relation n3>n1>n2. When subjected to a pressure, the fiber guide is pressed against the optical fiber such that the condition for the total reflection required for the normal optical waveguidance in the optical waveguide is no longer fulfilled, and attenuation takes place. The attenuation is evaluated in a corresponding control unit. The pressure sensor is especially provided for an anti-pinch device in the motor vehicle industry.

Claims

1. A pressure sensor, comprising:

an optical waveguide having;

a cladding-free optical fiber with a given refractive index;

a flexible, tube-shaped, extruded sheath having locally limited support points;

said optical fiber being disposed in said sheath and supporting said sheath thereon only at said locally limited support points to define an intermediate space therebetween surrounding said optical fiber;

said optical fiber being disposed in said sheath surrounded by said intermediate space in an unloaded state of said sheath when no pressure is applied to said optical waveguide;

a medium filling said intermediate space and surrounding said optical fiber, said medium having a refractive index less than said given refractive index; and

said sheath being elastic and resting at least at a local point on said optical fiber when pressure is applied to said optical waveguide such that propagation of light in said optical waveguide is attenuated even without deformation of said optical fiber.

2. The pressure sensor according to claim 1, wherein said sheath has a refractive index greater than said given refractive index.

3. The pressure sensor according to claim 1, wherein said medium is gas.

4. The pressure sensor according to claim 1, wherein said gas is air.

5. The pressure sensor according to claim 1, wherein said optical fiber is at a distance of between approximately 5 μ

m and approximately 20 μ

m from said sheath in said unloaded state.

6. The pressure sensor according to claim 1, wherein pressure sensitivity of said sheath is substantially provided over an entire length of said optical fiber.

7. The pressure sensor according to claim 1, wherein said sheath has a rectangular cross-sectional area.

8. The pressure sensor according to claim 1, wherein:

said sheath concentrically surrounds said optical fiber; and

said locally limited support points are spacers spacing said sheath from said optical fiber.

9. The pressure sensor according to claim 1, wherein said sheath has a surface roughness ensuring formation of said intermediate space in said unloaded state.

10. The pressure sensor according to claim 1, further comprising a sealing element, said sealing element forming said sheath.

11. The pressure sensor according to claim 1, wherein:

said optical waveguide has an end, a connecting area, and an intermediate element at said end in said connecting area between said optical fiber and said sheath; and

said intermediate element is configured to substantially not attenuate light propagating in said optical fiber in said connecting area when pressure is applied to said connecting area.

12. The pressure sensor according to claim 1, wherein said sheath has a high optical attenuation.

13. The pressure sensor according to claim 11, wherein said intermediate element has a reflective layer.

14. The pressure sensor according to claim 13, wherein said intermediate element has a refractive index less than said given refractive index.

15. The pressure sensor according to claim 1, wherein said optical fiber is at least two separate optical fibers for position-resolved detection of pressure that is applied to said optical waveguide.

16. The pressure sensor according to claim 1, wherein said sheath is of a black material.

17. The pressure sensor according to claim 15, wherein said fibers cross one another and are disposed in a form of a grating.

18. The pressure sensor according to claim 1, further comprising a deactivation element disposed in a sub-area of said optical fiber, said deactivation element preventing attenuation of light propagating in said sub-area and suppressing a sensitivity in said sub-area of said optical fiber when pressure is applied to said sub-area.

19. The pressure sensor according to claim 18, wherein said a deactivation element is a reflective sheet.

20. The pressure sensor according to claim 1, further comprising a pressure element, said a pressure element, said waveguide, and said sheath forming a switching element.

21. The pressure sensor according to claim 20, wherein said pressure element is configured to emit a portion of the light propagating in the fiber when said pressure element is operated and make said portion of light visible.

22. A pressure sensor, comprising:

an optical waveguide having;

a loaded state and an unloaded state;

a cladding-free optical fiber with a given refractive index;

a flexible, tube-shaped, extruded sheath having support points;

said fiber being disposed in said sheath to surround said fiber by an intermediate space in said unloaded state and to support said fiber in a locally limited manner only at said support points;

said intermediate space containing a medium surrounding said fiber and having a refractive index less than said given refractive index; and

said sheath being sufficiently elastic to rest on said optical fiber when pressure is applied in said loaded state and to attenuate light propagating through said fiber.

23. In combination with a motor vehicle, a pressure sensor, comprising:

an optical waveguide having;

a cladding-free optical fiber with a given refractive index;

a flexible, tube-shaped, extruded sheath having locally limited support points;

said optical fiber being disposed in said sheath and supporting said sheath thereon only at said locally limited support points to define an intermediate space therebetween surrounding said optical fiber;

said optical fiber being disposed in said sheath surrounded by said intermediate space in an unloaded state of said sheath when no pressure is applied to said optical waveguide;

a medium filling said intermediate space and surrounding said optical fiber, said medium having a refractive index less than said given refractive index; and

said sheath being elastic and resting at least at a local point on said optical fiber when pressure is applied to said optical waveguide such that propagation of light in said optical waveguide is attenuated even without deformation of said optical fiber.

24. The motor vehicle according to claim 23, wherein:

the motor vehicle has a pinch-protection apparatus with a sealing element; and

said pressure sensor is integrated in said sealing element.

25. The motor vehicle according to claim 23, wherein:

the motor vehicle has a pinch-protection apparatus and a sealing element; and

said pressure sensor is integrated in said sealing element and is a part of said pinch-protection apparatus.

26. A method for detecting pressure, comprising:

extruding a sheath into a flexible tube shape, the sheath having support points;

creating an optical waveguide by;

placing a cladding-free optical fiber with a given refractive index into the sheath to create an intermediate space between the fiber and the sheath surrounding the fiber in an unloaded state of the waveguide; and

supporting the fiber in the sheath in a locally limited manner only on the support points with the intermediate space being filled with a medium surrounding the fiber and having a refractive index less than the given refractive index;

injecting light into the fiber to form an evanescent field within the intermediate space in an outer area of the fiber directly adjacent the fiber;

when pressure is applied to the waveguide, moving the sheath into the outer area of the fiber to attenuate the evanescent field and, thereby, the light propagating in the fiber even without any deformation of the fiber; and

detecting the attenuation of the light propagating in the fiber.

27. A method for pressure detection, which comprises:

providing an optical waveguide with a cladding-free optical fiber having a given refractive index;

surrounding the fiber on all sides in a flexible, tube-shaped, extruded sheath and an intermediate space existing in an unloaded state of the waveguide and supporting the sheath on the fiber only at locally limited support points;

surrounding the fiber in the intermediate space with a medium having a refractive index less than the given refractive index;

injecting light into the fiber to form an evanescent field within the intermediate space in an outer area of the fiber directly adjacent the fiber;

when pressure is applied to the waveguide, moving the sheath into the outer area of the fiber to attenuate the evanescent field and, thereby, the light propagating in the fiber even without any deformation of the fiber; and

detecting the attenuation of the light propagating in the fiber.