Apparatus for measuring velocity and flow rate of a fluid having a non-negligible axial mach number using an array of sensors

• US 20050005712A1
• Filed: 06/07/2004
• Published: 01/13/2005
• Est. Priority Date: 06/05/2003
• Status: Active Grant

• Current Assignee: Expro Meters, Inc. (Umbrellastream LP, Inc.)
• Original Assignee: Cidra Sarl (Nordic Cultural & Educational Foundation)
• Inventors: Gysling, Daniel L., Loose, Douglas H.
• Granted Patent: US 7,197,942 B2
• Time in Patent Office: Days
• US Class Current: 73/861.230
• CPC Class Codes: G01F 1/7082 using acoustic detecting arrangements
• CPC Class Codes: G01F 1/712 using auto-correlation or cross-correlation detection means
• CPC Class Codes: G01F 1/74 Devices for measuring flow of a fluid or flow of a fluent solid material in suspension in another fluid
• CPC Class Codes: G01N 2291/02836 Flow rate, liquid level
• CPC Class Codes: G01N 2291/02872 Pressure

Abstract

An apparatus 10 and method is provided that includes a spatial array of unsteady pressure sensors 15-18 placed at predetermined axial locations x₁-x_N disposed axially along a pipe 14 for measuring the velocity and volumetric flow rate of a single phase or multi-phase fluid 12 having a non-negligible axial Mach number flowing in the pipe 14. The pressure sensors 15-18 provide acoustic pressure signals P₁(t)-P_N(t) to a signal processing unit 30 which determines the speed of sound propagating with and against the flow of the fluid 12 in the pipe 14 using acoustic spatial array signal processing techniques. The apparatus, responsive to the measured speed of sound propagating with and against the flow of the fluid, determines the velocity and the flow rate of the fluid propagating through the pipe.

Claims

1. An apparatus for measuring at least one parameter of a fluid having a non-negligible axial Mach number passing through a pipe, the apparatus comprising:

a spatial array of at least two pressure sensors disposed at different axial locations along the pipe, and each measuring an unsteady pressure within the pipe at a corresponding axial location, each of the pressure sensors providing a pressure signal in response to a first one-dimensional acoustic wave propagating in a first axial direction and a second one-dimensional acoustic wave propagating in a second axial direction within the pipe, the first axial direction being opposite the second axial direction; and

a signal processor, responsive to the pressure signals, which provides a first acoustic signal indicative of a speed of the first acoustic wave and a second acoustic signal indicative of a speed of the second acoustic wave.

2. The apparatus of claim 1 wherein the signal processor, responsive to the first acoustic signal and the second acoustic signal, provides a velocity signal indicative of a velocity of the fluid passing through the pipe.

3. The apparatus of claim 2 wherein the signal processor, responsive to the velocity signal, provides a rate signal indicative of a flow rate of the fluid passing through the pipe.

4. The apparatus of claim 2 wherein the signal processor determines the velocity of the fluid using a difference between the speed of the first acoustic wave and the speed of the second acoustic wave.

5. The apparatus of claim 1 wherein the signal processor comprises logic that calculates a speed at which sound propagates through the fluid passing through the pipe.

6. The apparatus of claim 5 wherein the signal processor determines the speed at which sound propagates through the fluid using a ratio of the speed of the first acoustic wave and the speed of the second acoustic wave.

7. The apparatus of claim 1 wherein the signal processor comprises logic that calculates a frequency based signal for each of the pressure signals.

8. The apparatus of claim 1 wherein at least one of the pressure sensors measures strain on the pipe.

9. The apparatus of claim 1, further comprising:

at least one acoustic source for injecting the first and second one-dimensional acoustic waves into the fluid.

10. A method for measuring at least one parameter of a fluid having a non-negligible axial Mach number passing through a pipe, the method comprising:

measuring unsteady pressures within the pipe at at least two predetermined axial measurement locations along the pipe to provide a pressure signal in response to a first one-dimensional acoustic wave propagating in a first axial direction and a second one-dimensional acoustic wave propagating in a second axial direction within the pipe, the first axial direction being opposite the second axial direction;

determining a first acoustic signal indicative of the speed of the first acoustic wave; and

determining a second acoustic signal indicative of the speed of the second acoustic wave.

11. The method of claim 10 further including:

determining a velocity signal indicative of a velocity of the fluid passing through the pipe in response to the first acoustic signal and the second acoustic signal.

12. The method of claim 11 further including:

determining a rate signal indicative of a flow rate of the fluid passing through the pipe in response to the first acoustic signal and the second acoustic signal.

13. The method of claim 11, wherein the signal processor determines the velocity of the fluid using a difference between the speed of the first acoustic wave and the speed of the second acoustic wave.

14. The method of claim 10, further comprising:

calculating a speed at which sound propagates through the fluid using a ratio of the speed of the first acoustic wave and the speed of the second acoustic wave.

15. The method of claim 10 wherein determining the first and second acoustic signals includes determining a frequency based signal for each of the pressure signals.

16. The method of claim 10 wherein measuring unsteady pressures includes measuring strain on the pipe.

17. The method of claim 10, further comprising:

injecting the first and second one-dimensional acoustic waves into the fluid.

18. An apparatus for measuring at least one parameter of a fluid having a non-negligible axial Mach number passing through a pipe, the apparatus comprising:

a spatial array of at least two pressure sensors, disposed at different axial locations along the pipe, and each measuring an unsteady pressure within the pipe at a corresponding axial location, each of the pressure sensors providing a pressure signal in response to a first one-dimensional acoustic wave propagating in a first axial direction and a second one-dimensional acoustic wave propagating in a second axial direction within the pipe, the first axial direction being opposite the second axial direction; and

a signal processor, responsive to the pressure signals, which provides a velocity signal in response to a difference between a speed of the first acoustic wave and a speed of the second acoustic wave.

19. The apparatus of claim 18 wherein the signal processor, responsive to the velocity signal, provides a rate signal indicative of a flow rate of the fluid passing through the pipe.

20. The apparatus of claim 18 wherein the signal processor determines a speed at which sound propagates through the fluid using a ratio of the speed of the first acoustic wave and the speed of the second acoustic wave.

21. A method for measuring the volumetric flow rate of a fluid having a non-negligible axial Mach number passing through a pipe, the method comprising:

measuring unsteady pressures within the pipe at at least two predetermined axial measurement locations along the pipe to provide a pressure signal in response to a first one-dimensional acoustic wave propagating in a first axial direction and a second one-dimensional acoustic wave propagating in a second axial direction within the pipe, the first axial direction being opposite the second axial direction; and

determining a velocity of the fluid in response to a difference between a speed of the first acoustic wave and a speed of the second acoustic wave.

22. The method of claim 21 further comprising:

determining a flow rate of the fluid in response to the velocity of the fluid.

23. The method of claim 21, further comprising:

determining a speed at which sound propagates through the fluid using a ratio of the speed of the first acoustic wave and the speed of the second acoustic wave.

24. An apparatus for measuring at least one parameter of a fluid having a non-negligible axial Mach number passing through a pipe, the apparatus comprising:

a means for providing a pressure signal in response to a first one-dimensional acoustic wave propagating in a first axial direction and a second one-dimensional acoustic wave propagating in a second axial direction within the pipe, the first axial direction being opposite the second axial direction; and

a means for providing a velocity signal in response to a difference between a speed of the first acoustic wave and a speed of the second acoustic wave.

25. The apparatus of claim 24 wherein the means for providing the velocity signal further provides a rate signal indicative of a flow rate of the fluid passing through the pipe.