Electrochromic rearview mirror incorporating a third surface partially transmissive reflector

• US 20050007645A1
• Filed: 07/16/2004
• Published: 01/13/2005
• Est. Priority Date: 05/14/1999
• Status: Active Grant

• Current Assignee: David J. Cammenga, Jeffrey A. Forgette, John S. Anderson, John W. Carter, Jon H. Bechtel, Joseph S. Stam, William L. Tonar
• Original Assignee: David J. Cammenga, Jeffrey A. Forgette, John S. Anderson, John W. Carter, Jon H. Bechtel, Joseph S. Stam, William L. Tonar
• Inventors: Cammenga, David J., Tonar, William L., Anderson, John S., Forgette, Jeffrey A., Stam, Joseph S., Bechtel, Jon H., Carter, John W.
• Granted Patent: US 7,009,751 B2
• Time in Patent Office: Days
• US Class Current: 359/265
• CPC Class Codes: B60Q 1/2665 on rear-view mirrors lighting devices for vehicle interior on or for rear-view mirrors B60Q3/258
• CPC Class Codes: B60R 1/088 using a cell of electrically changeable optical characteristic, e.g. liquid-crystal or electrochromic mirrors
• CPC Class Codes: B60R 1/1207 with lamps; with turn indicators
• CPC Class Codes: B60R 2001/1215 with information displays
• CPC Class Codes: B60R 2001/1223 with sensors or transducers
• CPC Class Codes: G02B 2027/0114 comprising dichroic elements
• CPC Class Codes: G02B 27/01 Head-up displays
• CPC Class Codes: G02F 1/1506 caused by electrodeposition, e.g. electrolytic deposition of an inorganic material on or close to an electrode
• CPC Class Codes: G02F 1/1533 structural features not otherwise provided for
• CPC Class Codes: G02F 1/155 Electrodes
• CPC Class Codes: G02F 1/157 Structural association of cells with optical devices, e.g. reflectors or illuminating devices
• CPC Class Codes: G02F 2001/1502 complementary cell
• CPC Class Codes: G02F 2001/1536 additional, e.g. protective, layer inside the cell
• CPC Class Codes: G02F 2201/34 reflector
• CPC Class Codes: G02F 2203/02 reflective
• CPC Class Codes: H10K 50/87 Arrangements for heating or cooling
• CPC Class Codes: H10K 59/8794 Arrangements for heating and cooling

Abstract

The inventive electrochromic mirror may be used in a vehicle rearview mirror assembly having a light source positioned behind the electrochromic mirror for selectively projecting light through the mirror. The electrochromic mirror includes front and rear spaced elements each having front and rear surfaces and being sealably bonded together in a spaced-apart relationship to define a chamber, a layer of transparent conductive material disposed on the rear surface of the front element, an electrochromic material is contained within the chamber, and a second electrode overlies the front surface of the rear element in contact with the electrochromic material. The second electrode includes a layer of reflective material and a partially transmissive coating of and is disposed over substantially all of the front surface of the rear element. The second electrode further includes a region in front of the light source that is at least partially transmissive.

Claims

1. A rearview mirror assembly for a vehicle comprising:

a housing adapted to be mounted to the vehicle;

a mirror element mounted in said housing;

a graphic compass display positioned in said housing behind said mirror element, wherein said graphic compass display comprises;

a plurality of substantially non-opaque regions defining a plurality of graphic compass indicia symbols, wherein said graphic compass indicia symbols include at least the letters N, E, S, and W; and

at least four light sources positioned in said housing, each light source selectively projects light through the non-opaque region associated with a respective one of said letters and through said mirror elements; and

a compass circuit mounted in said housing for selectively activating said light sources so as to illuminate one of said letters and display the vehicle'"'"'s current heading.

2. The vehicle rearview mirror assembly of claim 1, wherein said graphic compass indicia symbols further include the letters NE, SE, SW, and NW and said graphic compass display further including four additional light sources each associated with one of the letters NE, SE, SW, and NW.

3. The vehicle rearview mirror assembly of claim 1, wherein the non-opaque regions further defines an emblem and said graphic compass display further includes a light source mounted behind said emblem for selectively projecting light therethrough.

4. The vehicle rearview mirror assembly of claim 1 and further comprising an optical element to direct light emitted from said light sources.

5. The vehicle rearview mirror assembly of claim 4, wherein said optical element is a baffle for preventing light emitted from one of said light sources from passing through any one of said substantially non-opaque regions that are not associated with the one light source.

6. The vehicle rearview mirror assembly of claim 4, wherein said optical element is a diffuser.

7. The vehicle rearview mirror assembly of claim 4, wherein said optical element is a diffuser.

8. The vehicle rearview mirror assembly of claim 4, wherein said optical element is a reflector.

9. The vehicle rearview mirror assembly of claim 1, wherein said mirror element is an electrochromic element.

10. The vehicle rearview mirror assembly of claim 9, wherein said electrochromic element comprises:

front and rear elements sealably bonded to form a chamber therebetween;

an electrochromic medium disposed in said chamber; and

a reflective coating disposed on a surface of said rear substrate.

11. The vehicle rearview mirror assembly of claim 10, wherein said reflective coating is partially reflective, partially transmissive at least in a region of said mirror element in front of said display.

12. The vehicle rearview mirror assembly of claim 10, wherein said reflective coating is partially reflective, partially transmissive over the entire area of said mirror element.

13. The vehicle rearview mirror assembly of claim 12, wherein said reflective coating comprises a reflective layer comprising silver and an electrically conductive layer of indium tin oxide.

14. The vehicle rearview mirror assembly of claim 10 and further comprising a processing circuit coupled to said electrochromic element for changing the transmittance thereof.

15. An electrochromic rearview mirror system comprising the vehicle rearview mirror assembly of claim 14 mounted to the interior of the vehicle, the mirror system further comprising an outside rearview mirror element comprising:

a second electrochromic element electrically coupled to said processing circuit, which changes the transmittance of the second electrochromic element; and

a turn signal indicator disposed behind the second electrochromic element for projecting light through the second electrochromic mirror element when a turn signal of the vehicle is activated.

16. The electrochromic rearview mirror system of claim 15, wherein said outside rearview mirror element further comprises:

a light source disposed behind the second electrochromic element for projecting light through the second electrochromic mirror element at a door handle of the vehicle.

17. The vehicle rearview mirror assembly of claim 10, wherein said reflective coating is disposed on the front surface of said rear element.

18. The vehicle rearview mirror assembly of claim 10, wherein said mirror element is devoid of said reflective coating in the region in front of said display so as to define a window through which the display is visible.

19. The vehicle rearview mirror assembly of claim 1 further comprising a light sensor for sensing a light level, and a control coupled to said light sensor for selectively varying the intensity of said light sources as a function of said light level.

20. The vehicle rearview mirror assembly of claim 1 further comprising an ambient light sensor for sensing an ambient light level, and a control coupled to said ambient light sensor for selectively varying the intensity of said light sources as a function of said ambient light level.

21. The vehicle rearview mirror assembly of claim 1 further comprising a glare sensor for sensing a glare level, and a control coupled to said glare sensor for selectively varying the intensity of said light sources as a function of the glare level.

22. The vehicle rearview mirror assembly of claim 1, wherein said graphic compass display further comprises an indicia panel positioned behind said mirror element, said indicia panel comprising the plurality of substantially non-opaque regions and at least one region of lower transmittance than the substantially non-opaque regions.

23. The vehicle rearview mirror assembly of claim 22, wherein said mirror element is devoid of said reflective coating in the region in front of said display so as to define a window through which the display is visible, the window being larger than the susbstantially non-opaque regions.

24. The vehicle rearview mirror assembly of claim 22, wherein said reflective coating is partially reflective, partially transmissive at least in a region of said mirror element in front of said display.

25. The vehicle rearview mirror assembly of claim 22, wherein said indicia panel includes a background region having a first color, said plurality of substantially non-opaque regions having a second color that is visually distinguishable from the first color.

26. The vehicle rearview mirror assembly of claim 1, wherein said light sources are light emitting diodes.

27. The vehicle rearview mirror assembly of claim 1 and further comprising a baffle positioned between said light emitting diodes and said mirror element.

28. A vehicle rearview mirror assembly comprising:

a housing;

a mirror element disposed in said housing and including at least one substantially transparent substrate having a coating applied to at least one surface; and

at least one display positioned in said housing behind said transparent substrate,

wherein said coating is partially reflective, partially transmissive at least in a region in front of said display, and

wherein said at least one display comprises;

at least one indicia panel disposed behind said transparent substrate, said indicia panel including a first region and at least one second region having a higher transmittance than said first region, said second region defines an indicia symbol; and

at least one light source positioned in said housing to transmit light through said second region of said indicia panel and through the partially reflective, partially transmissive region of said coating of said mirror element to selectively display the indicia symbol.

29. The vehicle rearview mirror assembly of claim 28, wherein said indicia panel defines a plurality of indicia symbols.

30. The vehicle rearview mirror assembly of claim 29, wherein said at least one light source includes a plurality of light sources and wherein the vehicle rearview mirror assembly further comprises a baffle positioned to prevent light emitted from at least one of said light sources from passing through at least one of said indicia symbols.

31. The vehicle rearview mirror assembly of claim 30 and further comprising a diffuser for diffusing the light emitted from said plurality of light sources.

32. The vehicle rearview mirror assembly of claim 29, wherein said at least one light source includes a first light source associated with a first one of said indicia symbols and a second light source associated with a second one of said indicia symbols, said second light source is independently activated from said first light source so as to separately illuminate the first and second indicia symbols.

33. The vehicle rearview mirror assembly of claim 32, wherein the vehicle rearview mirror assembly further comprises a baffle positioned relative to said light sources and said indicia panel such that light from said first light source does not illuminate said second indicia symbol and light from said second light source does not illuminate said first indicia symbol.

34. The vehicle rearview mirror assembly of claim 29, wherein said indicia symbols define a supplemental inflatable restraint status display.

35. The vehicle rearview mirror assembly of claim 29, wherein said indicia symbols define a compass display.

36. The vehicle rearview mirror assembly of claim 28, wherein said mirror element is an electrochromic element.

37. The vehicle rearview mirror assembly of claim 36, wherein said electrochromic element comprises:

front and rear elements sealably bonded to form a chamber therebetween; and

an electrochromic medium disposed in said chamber,

wherein said coating is a reflective coating disposed on a surface of said rear substrate.

38. The vehicle rearview mirror assembly of claim 37, wherein said reflective coating is partially reflective, partially transmissive at least in a region of said mirror element in front of said display.

39. The vehicle rearview mirror assembly of claim 38, wherein said reflective coating is partially reflective, partially transmissive over the entire area of said mirror element.

40. The vehicle rearview mirror assembly of claim 37, wherein said reflective coating is disposed on the front surface of said rear element.

41. The vehicle rearview mirror assembly of claim 28, wherein said at least one light source is a light emitting diode.

42. The vehicle rearview mirror assembly of claim 28 further comprising a light sensor for sensing a light level, and a control coupled to said light sensor for selectively varying the intensity of said at least one light source as a function of said light level.

43. The vehicle rearview mirror assembly of claim 28 further comprising an ambient light sensor for sensing an ambient light level, and a control coupled to said ambient light sensor for selectively varying the intensity of said at least one light source as a function of said ambient light level.

44. The vehicle rearview mirror assembly of claim 28 further comprising a glare sensor for sensing a glare level, and a control coupled to said glare sensor for selectively varying the intensity of said at least one light source as a function of the glare level.

45. The vehicle rearview mirror assembly of claim 28, wherein said at least one display is centered with respect to opposing ends of said mirror element and is positioned proximate a bottom edge of said mirror element.

46. The vehicle rearview mirror assembly of claim 28, wherein said first region of said indicia panel is a first color, and said second region is a second color that is visually distinguishable from the first color.

47. The vehicle rearview mirror assembly of claim 28, wherein said first region of said indicia panel is substantially opaque, and said second region is substantially non-opaque.

48. A vehicle rearview mirror assembly comprising:

a housing;

a mirror element disposed in said housing and including at least one substantially transparent substrate having a reflective coating applied to at least one surface;

at least one display positioned in said housing behind said transparent substrate wherein said mirror element is at least partially transmissive at least in a region in front of said display, wherein said at least one display comprises;

at least one indicia panel disposed behind said transparent substrate, said indicia panel including at least a first region and at least one second region defining at least one indicia symbol, and

at least one light source positioned in said housing to transmit light through said second region of said indicia panel and through the partially transmissive region of said mirror element to selectively display the indicia symbol;

a light sensor for sensing a light level; and

a control coupled to said light sensor for selectively varying the intensity of said at least one light source as a function of the sensed light level.

49. The vehicle rearview mirror assembly of claim 48, wherein said indicia panel defines a plurality of indicia symbols.

50. The vehicle rearview mirror assembly of claim 49, wherein said mirror element is devoid of said reflective coating in the region in front of said display so as to define a window through which the display is visible.

51. The vehicle rearview mirror assembly of claim 49, wherein said at least one light source includes a plurality of light sources and wherein the vehicle rearview mirror assembly further comprises a baffle to prevent light emitted from at least one of said light sources from passing through at least one of said indicia symbols.

52. The vehicle rearview mirror assembly of claim 49, wherein said at least one light source includes a first light source associated with a first one of said indicia symbols and a second light source associated with a second one of said indicia symbols, said second light source is independently activated from said first light source so as to separately illuminate the first and second indicia symbols.

53. The vehicle rearview mirror assembly of claim 52, wherein the vehicle rearview mirror assembly further comprises a baffle positioned relative to said light sources and said indicia panel such that light from said first light source does not illuminate said second indicia symbol and light from said second light source does not illuminate said first indicia symbol.

54. The vehicle rearview mirror assembly of claim 49, wherein said indicia symbols define a passenger supplemental inflatable restraint status display.

55. The vehicle rearview mirror assembly of claim 49, wherein said indicia symbols define a compass display.

56. The vehicle rearview mirror assembly of claim 48, wherein said mirror element is an electrochromic element.

57. The vehicle rearview mirror assembly of claim 56, wherein said electrochromic element comprises:

front and rear elements sealably bonded to form a chamber therebetween; and

an electrochromic medium disposed in said chamber,

wherein said reflective coating disposed on a surface of said rear substrate.

58. The vehicle rearview mirror assembly of claim 57, wherein said reflective coating is partially reflective, partially transmissive at least in a region of said mirror element in front of said display.

59. The vehicle rearview mirror assembly of claim 58, wherein said reflective coating is partially reflective, partially transmissive over the entire area of said mirror element.

60. The vehicle rearview mirror assembly of claim 57, wherein said reflective coating is disposed on the front surface of said rear element.

61. The vehicle rearview mirror assembly of claim 48, wherein said at least one light source is a light emitting diode.

62. The vehicle rearview mirror assembly of claim 48, wherein said at least one display is centered with respect to opposing ends of said mirror element and is positioned proximate a bottom edge of said mirror element.

63. The vehicle rearview mirror assembly of claim 48, wherein said light sensor is an ambient light sensor for sensing ambient light levels.

64. The vehicle rearview mirror assembly of claim 48, wherein said light sensor is a glare light sensor for sensing glare light levels from the rear of the vehicle.

65. The vehicle rearview mirror assembly of claim 48, wherein said first region of said indicia panel is a first color, and said second region is a second color that is visually distinguishable from the first color.

66. The vehicle rearview mirror assembly of claim 48, wherein said first region of said indicia panel is substantially opaque, and said second region is substantially non-opaque.

67. The vehicle rearview mirror assembly of claim 48, wherein said second region of said indicia panel has a higher transmittance than said first region.