Magnetically actuated fast MEMS mirrors and microscanners

• US 20050018322A1
• Filed: 05/26/2004
• Published: 01/27/2005
• Est. Priority Date: 05/28/2003
• Status: Abandoned Application

• Current Assignee: Terraop Limited
• Original Assignee: Terraop Limited
• Inventors: Ben-Gad, Eliezer, Hershcovitz, Miriam, Medina, Moshe, Huber, Avigdor, Krylov, Slava
• Application Number:
  US10/853,097
• Publication Number:
  US 20050018322A1
• Time in Patent Office: Days
• US Class Current: 359/846
• CPC Class Codes: G02B 26/0833 the reflecting element being a micromechanical device, e.g. a MEMS mirror, DMD G02B26/0825 takes precedence; micromechanical devices in general B81B
• CPC Class Codes: G02B 26/085 the reflecting means being moved or deformed by electromagnetic means

Abstract

Magnetically and electromagnetically driven MEMS devices for reflecting light signals and for switching radio frequency (RF) signals are provided. In a preferred embodiment, a light reflecting device such as a mirror or micro-scanner comprises a plate operative to reflect light and at least two conductive flexural actuators connected to the plate and to a substrate and operative to impart a rotation or tilt motion to the plate under a force arising from the interaction of a current passing through the conductive flexural actuators and a magnetic field parallel to the substrate. An RF switch comprises a substrate and a membrane having a longitudinal dimension and a lateral dimension, the membrane positioned substantially parallel to and attached to the substrate and operative to provide at least two switching positions in response to actuation by a Lorenz force acting on it.

Claims

1. A magnetically driven device for reflecting light signals comprising:

a. a plate operative to reflect light; and

b. at least two conductive flexural actuators, each said actuator connected at a first actuator end to said plate and at a second actuator end to a substrate, each said actuator operative to impart a non-torsional motion to said plate under a force arising from the interaction of a current passing through said conductive flexural actuators and a magnetic field.

2. The device of claim 1, wherein said plate includes a reflective mirror having a mirror plane and selected from the group of an integrated mirror and a hybridly attached mirror.

3. The device of claim 2, wherein said at least two conductive flexural actuators include two parallel straight conductive flexural actuators connected to said mirror on opposite sides, wherein said magnetic field is substantially in said mirror plane, and wherein said current flows in one direction in one of said conductive flexural actuators and in an opposite direction in the other of said conductive flexural actuators, thereby creating two opposite said forces which tilt said mirror around an axis parallel to said conductive flexural actuators.

4. The device of claim 2, wherein said at least two conductive flexural actuators include two parallel corrugated, non-straight segment conductive flexural actuators connected to said mirror on opposite sides, wherein said magnetic field is substantially in said mirror plane, and wherein said current flows in one direction in one of said conductive flexural actuators and in an opposite direction in the other of said conductive flexural actuators, thereby creating two opposite said forces which tilt said mirror around an axis parallel to said conductive flexural actuators.

5. The device of claim 2, wherein said at least two conductive flexural actuators include three conductive flexural actuators arranged substantially in a equi-sided triangle, wherein said magnetic field is perpendicular to said conductive flexural actuators and substantially in said mirror plane, and wherein said current flows in one of said flexures and does not flow in the two other said conductive flexural actuators, whereby said force imparts a tilting motion of said mirror around an axis substantially parallel to said current carrying flexure.

6. The device of claim 2, wherein said at least two conductive flexural actuators include four flexural sections connected in pairs to said mirror on opposite sides, each said section including at least one flexural member, wherein said magnetic field is substantially in said mirror plane, and wherein each said flexural section is operative to carry current in one of two opposite current flow directions.

7. The device of claim 2, wherein said at least two conductive flexural actuators include four trapeze shaped flexural sections arranged symmetrically in said mirror plane, each said section including at least one flexural member, each said trapeze flexural section operative to carry current independently of the other said flexural sections in one of two current flow directions.

8. The device of claim 1, wherein said substrate is selected from the group consisting of a silicon substrate, a silicon-on-insulator (SOI) substrate and a double SOI substrate.

9. The device of claim 1, wherein said magnetic field is generated electro-magnetically.

10. The device of claim 8, implemented as a micro-electro-mechanical system (MEMS) device.

11. A method for manipulating light comprising the steps of:

a. providing a plate operative to reflect light;

b. providing at least two conductive flexural actuators connected at a first actuator end to said plate and at a second actuator end to a substrate, each said conductive flexural actuator operative to impart a motion to said plate under a force arising from the interaction of a current passing through said flexural actuator and a magnetic field; and

c. imparting a motion to said plate, whereby light impinging on said plate is reflected at a given angle.

12. The method of claim 11, wherein said step of providing a plate includes providing a mirror having a mirror plane and selected from the group of an integrated mirror and a mirror attached hybridly to said plate.

13. The method of claim 12, wherein said step of providing at least two conductive flexural actuators includes providing two parallel conductive flexural actuators selected from the group consisting of straight conductive flexural actuators and corrugated, non-straight segment conductive flexural actuators, said actuators connected to said mirror on opposite sides, and wherein said step of imparting a motion to said plate includes:

i. providing said magnetic field to be substantially in said mirror plane, and

ii. providing each said current so that it flows in one direction in one of said conductive flexural actuators and in an opposite direction in the other of said conductive flexural actuators, thereby creating two opposite said forces that tilt said mirror around an axis parallel to said conductive flexural actuators.

14. The method of claim 12, wherein said step of providing at least two conductive flexural actuators includes providing three conductive flexural actuators arranged substantially in a equi-sided triangle, and wherein said step of imparting a motion to said plate includes:

i. providing said magnetic field so that it is perpendicular to said conductive flexural actuators and substantially in said mirror plane, and

ii. flowing said current in only one of said conductive flexural actuators, whereby said force imparts a tilting motion of said mirror around an axis substantially parallel to said current carrying conductive flexural actuator.

15. The method of claim 12, wherein said step of providing at least two conductive flexural actuators includes providing four conductive flexural sections connected in opposite mirror side pairs to said mirror, each said section including at least one flexural member, and wherein said step of imparting a motion to said plate includes:

i. providing said magnetic field so that it is perpendicular to said flexural sections and substantially in said mirror plane, and

ii. flowing currents in a combination of at least two said flexural sections to impart said motion.

16. The method of claim 12, wherein said step of providing at least two conductive flexural actuators includes providing four trapeze shaped conductive flexural sections arranged symmetrically in said mirror plane, each said section including at least one flexural member, each said trapeze flexural section operative to carry current independently of the other said flexural sections in one of two current flow directions.

17. A micro-electro-mechanical system (MEMS) light reflecting device comprising:

a. a substrate having a substrate plane;

b. a reflective plate having a longitudinal dimension and a lateral dimension positioned substantially in said substrate plane and connected to said substrate through a conductive flexural mechanism;

c. a rotation mechanism operative to induce a rotation of said reflective plate around a virtual axis parallel to said lateral dimension and perpendicular to said conductive flexural mechanism.

18. The device of claim 17, wherein said conductive flexural mechanism includes two conductive flexural beams having each two ends and position substantially on opposite sides and in parallel with said plate along said longitudinal dimension, each said beam attached at one said end to said plate and at another said end to a substrate, wherein said beams are connected electrically across said plate.

19. The device of claim 18, wherein said rotation mechanism includes a magnetic field parallel to said substrate plane coupled to a current flowing through said conductive flexural mechanism.

20. The device of claim 19, wherein said magnetic field is selected from the group consisting of a permanent magnet generated magnetic field and an electro-magnetically generated magnetic field.

21. The device of claim 18, wherein said substrate is selected from the group consisting of a silicon substrate, a silicon on insulator (SOI) substrate and a double SOI substrate.

22. A micro-electro-mechanical system (MEMS) light reflecting device comprising:

a. a substrate having a substrate plane that includes a center cavity; and

b. a membrane having a longitudinal dimension and a lateral dimension and positioned substantially parallel to said substrate plane and attached to said substrate, said membrane further having a reflective center section positioned substantially to overlap said cavity, wherein said membrane center section is operative to rotate in response to actuation around an axis parallel to said substrate plane.

23. The device of claim 22, further comprising current carrying electrical conductors disposed on said membrane in a relationship designed to provide actuating forces that provide said rotation upon interaction of said current with a magnetic field substantially parallel to said substrate plane.

24. The device of claim 22, wherein said electrical conductors are divided into two conductor sections, each on a side of said membrane center section so that said conductor sections do not overlap said membrane center section.

25. The device of claim 23, wherein said magnetic field is selected from the group of a permanent magnet generated magnetic field and an electro-magnetically generated magnetic field.

26. The device of claim 22, wherein said substrate is selected from the group consisting of a silicon substrate, a silicon on insulator (SOI) substrate and a double SOI substrate.

27. A micro-electro-mechanical system (MEMS) radio frequency (RF) switch comprising:

a. a substrate having a substrate plane; and

b. a membrane having a longitudinal dimension and a lateral dimension and positioned substantially parallel to said substrate plane and attached to said substrate, said membrane operative to provide at least two switching positions in response to actuation by a Lorenz force.

28. The RF switch of claim 27, wherein said RF switch further includes electrical conductors disposed along said membrane in parallel with said longitudinal dimension and operative to carry electrical currents, whereby said Lorenz force is generated by the interaction of said currents with a magnetic field substantially parallel to said substrate plane.

29. The RF switch of claim 28, further comprising at least one first conductive strip positioned on said membrane facing said substrate, and at least two second conductive strips separated by a gap and positioned on said substrate substantially parallel to said at least one first strips, whereby said at least two switching positions are obtained by said at least one first conductive strip bridging said gap upon said actuation and opening said gap upon a lack of said actuation.