Self-piercing rivet fastening device and die used by the fastening device

• US 20050019137A1
• Filed: 06/15/2004
• Published: 01/27/2005
• Est. Priority Date: 12/27/2001
• Status: Abandoned Application

• Current Assignee: Fukui Byora (Thailand) Co. Ltd., Newfrey Llc (Stanley Black & Decker, Inc.)
• Original Assignee: Fukui Byora (Thailand) Co. Ltd., Newfrey Llc (Stanley Black & Decker, Inc.)
• Inventors: Fujita, Masashi, Yamazaki, Masaki, Naitoh, Nobuharu, Asaoka, Tatsuo, Iwatsuki, Shuichiro
• Application Number:
  US10/868,176
• Publication Number:
  US 20050019137A1
• Time in Patent Office: Days
• US Class Current: 411/501
• CPC Class Codes: B21J 15/025 Setting self-piercing rivets
• CPC Class Codes: B21J 15/10 Riveting machines electric heating elements H05B
• CPC Class Codes: B21J 15/36 Rivet sets, i.e. tools for forming heads; Mandrels for expanding parts of hollow rivets

Abstract

The die 18 of the self-piercing rivet fastening device is equipped with a center pin 25 for receiving the hollow section of the legs 5 on the self-piercing rivet 1 and a die main body 27 having a cavity 26 for guiding the distortion of the tip of the legs on the self-piercing rivet outward radially on the outer periphery of the center pin 25. The center pin 25 and the die main body 27 are supported so as to move relatively freely in the axial direction of the center pin 25 towards the punch 14. It also has a plate spring 41 allowing the center pin 25 to move relative to the die main body 27 so the center pin 25 comes into contact with the die end surface of the fastened member 3 on the receiving end when the self-piercing rivet 1 under pressure from the punch 14 is driven into the fastened members 2, 3 and the tip of the legs begins to pierce the fastened member 3 on the receiving end. This reduces or eliminates the constraints on the fastened members in the rivet-driving direction.

Claims

1. A self-piercing rivet fastening device having a punch and die for driving a self-piercing rivet with a large-diameter head and hollow legs extending below the head into a plurality of fastened members, the tip of the legs becoming deformed as the legs penetrate the fastened members when the self-piercing rivet is driven into the fastened members so as to expand outward radially, the tip of the legs not penetrating the fastened member on the receiving end adjacent to the die but remaining inside, the plurality of fastened members being connected to each other by the deformed legs and the large-diameter head, wherein the die comprises a center pin in the position receiving the hollow section of the legs on the self-piercing rivet and extending towards the punch as well as a die main body with a cavity for guiding the outward radial deformation of the tip of the legs on the self-piercing rivet, wherein the center pin and the die main body are supported so as to move relatively freely in the radial direction of the center pin towards the punch, and wherein the device has a means allowing the center pin to move relative to the die main body so the center pin comes into contact with the die end surface of the fastened member on the receiving end when the self-piercing rivet under pressure from the punch is driven into the plurality of fastened members and the tip of the legs begins to pierce the fastened member on the receiving end.

2. The device described in claim 1, wherein the device is equipped with a C-shaped frame, wherein the punch is attached at one end of the C-shaped frame so as to move towards the other end of the C-shaped frame, wherein the die is attached to the other end of the C-shaped frame facing the punch so as to receive the self-piercing rivet driven by the punch, wherein the die main body is supported by the other end of the C-shaped frame so as to be able to move in the axial direction of the center pin, wherein the center pin is fixed to the other end of the C-shaped frame in order to penetrate the die main body so the tip of the pin protrudes towards the punch, and wherein the means for moving the center pin relative to the die main body is a spring means disposed between the ends of the C-shaped frame and applying pressure to the die main body on the punch end.

3. The device described in claim 2, wherein the movable die main body comprises a large-diameter tube-shaped portion on the punch end and a small-diameter tube-shaped portion sliding into an attachment hole on the other end of the C-shaped frame, wherein a hole for slidably receiving the center pin passes through the center of both tube-shaped portions forming a hollow tube, wherein the spring means is a plate spring attached between the large-diameter tube-shaped portion and the C-shaped frame, and wherein the spring action from the plate spring forces the movable die main body towards the punch end when the tip of the legs on the self-piercing rivet driven by the punch is driven through the fastened members and enters the fastened member on the receiving end, moving the die main body towards the C-shaped frame and bringing the center pin into contact with the surface of the receiving-end fastened member on the die end when the tip of the legs on the self-piercing rivet driven by the punch begins to pierce the fastened member on the receiving end and strong pressure is applied.

4. The device described in claim 3, wherein the other end of the C-shaped frame has an attachment hole for slidably accommodating the small-diameter tube-shaped portion of the die main body, wherein a large-diameter center-pin accommodating hole continuing the attachment hole is formed on the opposite side of the other end of the C-shaped frame facing the punch end, wherein the small-diameter tube-shaped portion of the die main body is slidably attached to the attachment hole, wherein female threading is formed on the inside wall of the center-pin accommodating hole, and wherein the center pin is screwed into the female threading.

5. The device described in claim 1, wherein the device is equipped with a C-shaped frame, wherein the punch is attached at one end of the C-shaped frame so as to move towards the other end of the C-shaped frame, wherein the die is attached to the other end of the C-shaped frame facing the punch so as to receive the self-piercing rivet driven by the punch, wherein the die main body is fixed to the other end of the C-shaped frame, wherein a center-pin accommodating chamber is formed in the die main body to allow the tip of the pin to pass through the die main body and protrude towards the punch, wherein the center pin is supported so as to be able to move freely in the axial direction of the pin inside the center-pin accommodating chamber, and wherein the means for moving the center pin relative to the die main body is a fluid pressure or air pressure means using fluid pressure or air pressure to push the center pin against the punch end.

6. The device described in claim 5, wherein the fluid pressure or air pressure means does not move the center pin when the tip of the legs on the self-piercing rivet driven by the punch is driven through the fastened members and enters the fastened member on the receiving end, but brings the center pin into contact with the surface of the receiving-end fastened member on the die end when the tip of the legs on the self-piercing rivet driven by the punch begins to pierce the fastened member on the receiving end and strong pressure is applied.

7. A riveting apparatus comprising:

a die having a body including an elongated bore and a rivet-deforming cavity intersecting the bore, the cavity being openly accessible from a workpiece-side of the die; and

a rivet-expanding member located in the bore, at least one of the member and die being automatically moveable relative to the other during a riveting operation;

the member being substantially withdrawn from the cavity of the die during a first rivet insertion condition; and

the member projecting into the cavity of the die during a second and subsequent rivet insertion condition.

8. The apparatus of claim 7 wherein the member is an elongated pin which is slideably moveable in the bore of the die.

9. The apparatus of claim 8 wherein the member is slideable in the bore of the die in a linear direction substantially coaxial with a rivet insertion axis of movement.

10. The apparatus of claim 7 further comprising a rivet, and at least a punch-side workpiece and a die-side workpiece, the member being completely withdrawn from the cavity of the die prior to a leading tip of the rivet being inserted into the die-side workpiece, and the member projecting into the cavity of the die substantially during insertion of the leading tip of the rivet into the die-side workpiece.

11. The apparatus of claim 7 wherein positioning of the member relative to the cavity assists in diverging a leading tip of a rivet during insertion.

12. The apparatus of claim 7 further comprising a center pin including the member and an attachment portion, the attachment portion being transversely larger than the member in a direction substantial perpendicular to the elongated direction of the member, and the attachment portion having an attachment thread.

13. The apparatus of claim 7 wherein the die is moveable in a linear direction substantially parallel to a rivet insertion direction and the elongated member is substantially stationary during rivet insertion.

14. The apparatus of claim 7 further comprising a rivet advancing punch automatically moveable toward and away from the die, a C-frame mounted to the punch and the die, and a cam operably moving at least one of the member and the die relative to the other depending at least in part on the rivet insertion condition.

15. The apparatus of claim 7 wherein the die further comprises:

an inner tube and an outer tube;

the member, inner tube and outer tube being concentrically oriented with each other; and

the inner tube being moveable relative to the outer tube and the member being moveable relative to the inner tube.

16. The apparatus of claim 7 further comprising a programmable controller operably determining real-time riveting characteristics and causing movement of at least one of the die and the member based at least in part on the determination.

17. A riveting apparatus comprising:

a rivet including a leading tip;

a punch operably advancing the rivet;

a punch-side workpiece;

a die-side workpiece;

a die including a recessed surface; and

a pin coaxially aligned with the punch;

the workpieces being positionable between the punch and the die during rivet insertion;

wherein the projection distance of the pin relative to the recessed surface of the die is varied depending upon the desired start of divergence of the rivet into the workpieces, the pin having a greater projection when the leading tip of the rivet engages the die-side workpiece as compared to when the leading tip of the rivet initially passes through the punch-side workpiece.

18. The apparatus of claim 17 wherein the pin is elongated and slideably moveable in a through-bore of the die.

19. The apparatus of claim 18 wherein the pin is slideable in the bore of the die in a linear direction substantially coaxial with a rivet insertion axis of movement, an end of the pin being rounded.

20. The apparatus of claim 17 wherein the pin is fully withdrawn from the recessed surface of the die prior to the leading tip of the rivet being inserted into the die-side workpiece, and the pin projects into the recessed surface of the die during insertion of the leading tip of the rivet into the die-side workpiece.

21. The apparatus of claim 17 wherein positioning of the pin relative to the recessed surface assists in diverging the leading tip of the rivet during insertion.

22. The apparatus of claim 17 further comprising an attachment portion affixed to the pin, the attachment portion being transversely larger than the pin in a direction substantial perpendicular to the elongated direction of the pin, and the attachment portion having an attachment thread.

23. The apparatus of claim 17 wherein the die is moveable in a linear direction substantially parallel to the advancing direction of the punch, and the pin is substantially stationary during rivet insertion.

24. The apparatus of claim 17 further comprising a C-frame mounted to the punch and the die, and a cam operably moving at least one of the pin and the die relative to the other depending at least in part on a rivet insertion position.

25. The apparatus of claim 17 wherein the die further comprises:

an inner tube and an outer tube;

the member, inner tube and outer tube being concentrically oriented with each other; and

the inner tube being moveable relative to the outer tube and the pin being moveable relative to the inner tube.

26. The apparatus of claim 17 further comprising a programmable controller operably determining real-time riveting characteristics and causing movement of at least one of the die and the pin based at least in part on the determination.

27. A riveting system comprising:

a self-piercing rivet;

a punch-side panel;

a die-side panel;

an automatically moveable punch operably driving the rivet into the panels;

a die assembly aligned with the punch, the panels being positionable between the punch and the die assembly;

wherein the punch and die assembly act to delay divergence of a leading end of the rivet until when the leading end begins penetration of the die-side panel during rivet installation.

28. The system of claim 27 wherein the die assembly further comprises a die and an elongated pin slideably moveable in a bore of the die.

29. The system of claim 28 wherein the pin is slideable in the bore of the die in a linear direction substantially coaxial with a rivet insertion axis of movement.

30. The system of claim 28 wherein the pin is somewhat withdrawn from a die cavity prior to a leading end of the rivet being inserted into the die-side panel, and the pin projects into the die cavity during insertion of the leading end of the rivet into the die-side panel.

31. The system of claim 28 further comprising a cam operably moving at least one of the member and the die relative to the other depending at least in part on the rivet insertion condition.

32. The system of claim 27 wherein positioning of a pin of the die assembly relative to a die cavity assists in diverging the leading end of the rivet during insertion.

33. The system of claim 27 wherein the die assembly includes a die and a pin, the die is moveable in a linear direction substantially parallel to a rivet insertion direction and the pin is substantially stationary during rivet insertion.

34. The system of claim 27 wherein the die assembly further comprises:

a pin, an inner tube and an outer tube;

the pin, inner tube and outer tube being concentrically oriented with each other; and

the inner tube being moveable relative to the outer tube and the pin being moveable relative to the inner tube.

35. The system of claim 27 further comprising a programmable controller operably determining real-time riveting characteristics and causing movement of the die assembly based at least in part on the determination.

36. A riveting machine comprising:

a rivet advancing punch;

a die assembly having a moveable member; and

an actuation assembly operably moving the member of the die assembly to correspond with a characteristic of the punch.

37. The machine of claim 36 wherein the actuation assembly further comprises a first cam and a first cam follower.

38. The machine of claim 37 wherein the actuation assembly includes a second cam and a second cam follower positioned adjacent the punch, and the first cam and first cam follower being positioned adjacent the die assembly.

39. The machine of claim 36 wherein the punch characteristic is location of a feature moving with the punch.

40. The machine of claim 36 wherein the actuation assembly further comprises mechanical linkages.

41. The machine of claim 36 further comprising a self-piercing rivet, wherein varying the positioning of the member relative of the remainder of the die assembly affects the timing of rivet deformation during insertion.

42. The machine of claim 36 further comprising a programmable controller operably determining real-time riveting characteristics and causing movement of the die assembly based at least in part on the determination.

43. A workpiece joining die comprising:

a stationary outer member having a workpiece contacting edge;

an inner member moveably located within the outer member, the inner member having a workpiece contacting edge; and

a central member moveably located internal to the inner and outer members, the central member having a workpiece contacting peak;

the central, inner and outer members all being coaxially aligned adjacent their workpiece contacting peak and edges;

wherein a tip of the peak and the workpiece contacting edges are all substantially coplanar when in a first workpiece joining condition; and

wherein the peak and workpiece contacting edge of the inner member are retracted below the workpiece contacting edge of the outer member when in a second workpiece joining condition.

44. The die of claim 43 wherein the workpiece contacting edges of the inner and outer members are each substantially cylindrical and concentrically arranged.

45. The die of claim 43 further comprising a cam and a cam follower, selective movement of the cam and the cam follower causing movement of the central member relative to the outer member.

46. The die of claim 43 wherein the workpiece engaging edges of the inner and outer members and the workpiece engaging peak of the central member operably diverge a leading tip of a self-piercing rivet.

47. A riveting machine comprising:

a structure having a hollow section;

a die including a workpiece contacting surface and a body, the body being located in the hollow section; and

a substantially T-shaped member having an elongated pin and an enlarged retainer, the retainer being removeable secured to the structure;

the pin projecting through an opening in the workpiece contacting surface of the die; and

the die being moveable relative to the structure and the pin.

48. The machine of claim 47 further comprising a spring located between the structure and the die.

49. The machine of claim 48 wherein the die has an enlarged flange located external to the hollow section of the structure, the workpiece contacting surface is disposed adjacent the enlarged flange, and the spring being located between the enlarged flange and the structure.

50. The machine of claim 47 wherein the retainer is externally threaded for engagement with internal threads of the structure.

51. The machine of claim 47 wherein the structure is a robotically moveable C-frame and the workpiece contacting surface of the die and the pin act to deform a self-piercing rivet.

52. A riveting system comprising:

a rivet-driving punch;

a rivet-deforming die assembly aligned with the punch; and

a controller operably determining a riveting characteristic and automatically varying the die assembly.

53. The system of claim 52 wherein the die assembly includes a die having a workpiece interfacing cavity and a bore intersecting the cavity, and a center pin operably advancing and retracting through the bore and into the cavity based on relative movement between the die and the pin, wherein the relative positioning of the pin and the die is varied by the controller.

54. The system of claim 53 wherein the pin is moveable and the die is stationary.

55. The system of claim 53 wherein the die includes an outer tube, and an inner tube is moveably positioned within the outer tube and the pin is moveably positioned within the inner tube.

56. The system of claim 52 wherein the controller automatically calculates a workpiece thickness based on sensed signals.

57. The system of claim 52 wherein the controller compares real-time sensed riveting characteristics to previously stored data for use in varying the die assembly.

58. The system of claim 52 wherein the controller varies the die assembly based at least in part on a rivet length value.

59. The system of claim 52 further comprising;

a rivet operably driven by the punch;

a punch-side workpiece; and

a die-side workpiece;

wherein the controller operably varies the die to cause the desired amount of undercut engagement of the rivet with the die-side workpiece.

60. The system of claim 52 further comprising a self-piercing rivet operably driven by the punch, the rivet being prevented from directly contacting against the die assembly.

61. The system of claim 52 further comprising an actuation mechanism operably varying the die assembly in response to a signal from the controller, the actuation assembly including at least one cam and at least one mechanical linkage.

62. A riveting control system comprising:

memory including stored data values indicative of a desired die configuration to achieve a desired riveted joint;

real-time riveting characteristics sensed and compared to the previously stored data;

a controller operably calculating if die configuration variations are required and if so, sending a die configuration varying signal; and

causing rivet insertion with the varied die configuration to achieve desired joint engagement.

63. The system of claim 62 wherein the riveting characteristic is rivet length.

64. The system of claim 62 wherein the riveting characteristic is workpiece thickness.

65. The system of claim 62 wherein the die configuration is the relative positioning of a workpiece-interfacing pin with a workpiece-interfacing die in order to delay rivet divergence until a die-side workpiece is engaged by a rivet.

66. A method of manufacturing a joint by installing a rivet into workpieces using a riveting machine, the machine including a driving member, a first rivet-deforming member, and a second rivet-deforming member, the method comprising:

(a) advancing the rivet toward the workpieces with the driving member;

(b) causing the rivet to penetrate a first of the workpieces without substantially diverging;

(c) projecting the first rivet-deforming member further past a workpiece interfacing surface of the second rivet-deforming member after at least initiation of step (b); and

(d) penetrating a second of the workpieces with the rivet in coordination with step (c) to cause diverging of the rivet.

67. The method of claim 66 further comprising a controller automatically varying the positioning of the first rivet-deforming member relative to the second rivet-deforming member.

68. The method of claim 67 further comprising varying the relationship of the first and second rivet-deforming members based on real-time sensed values.

69. A method of claim 66 further comprising preventing the rivet from completely piercing through the workpiece closest to the rivet-deforming members.

70. The method of claim 66 wherein the first rivet-deforming member is an elongated pin and the second rivet-deforming member is a die having a recessed cavity.

71. The method of claim 66 further comprising supplying a camming motion to move the first rivet-deforming member relative to the second rivet-deforming member.