System and method for using hot gas re-heat for humidity control

• US 20050022541A1
• Filed: 08/30/2004
• Published: 02/03/2005
• Est. Priority Date: 11/08/2002
• Status: Active Grant

• Current Assignee: Johnson Controls Tyco IP Holdings LLP (Johnson Controls International plc)
• Original Assignee: York International Corporation (Johnson Controls International plc)
• Inventors: Rayburn, Ronald Richard, Bellah, Stephen Wayne, Knight, John Terry, Landers, Anthony W., Pickle, Stephen Blake
• Granted Patent: US 7,726,140 B2
• Time in Patent Office: Days
• US Class Current: 62/176.100
• CPC Class Codes: F24F 3/153 with subsequent heating, i.e. with the air, given the required humidity in the central station, passing a heating element to achieve the required temperature
• CPC Class Codes: F25B 2400/061 the capacity of the first system being different from the second
• CPC Class Codes: F25B 41/20 Disposition of valves, e.g. of on-off valves or flow control valves expansion valves F25B41/31

Abstract

A humidity control method is provided for a multi-stage cooling system having two or more refrigerant circuits. A hot gas re-heat circuit having a hot gas re-heat coil, an evaporator and a compressor, such as the evaporator and compressor utilized in one of the refrigerant circuits, is provided. The hot gas re-heat coil is placed in fluid communication with the output airflow from the evaporator of the re-heat circuit. Humidity control is performed during cooling operations and ventilation operations. During a first stage cooling operation using only one refrigerant circuit and having a low cooling demand, the request for humidity control activates the hot gas re-heat circuit for dehumidification and activates a second refrigerant circuit to provide cooling capacity. During a second stage cooling operation using multiple refrigerant circuits and having a high cooling demand, the request for humidity control is suspended until completion of the second stage cooling demand.

Claims

1. A method of providing humidity control to air for an interior space, the method comprising the steps of:

providing a first refrigerant circuit having a first compressor, a first condenser and a first evaporator;

providing a second refrigerant circuit having a second compressor, a second condenser and a second evaporator;

providing a hot gas re-heat circuit including the first compressor and the first evaporator, the hot gas re-heat circuit further including a re-heat coil positioned adjacent to the first evaporator, and the hot gas re-heat circuit being configured, when enabled, to disable the first refrigerant circuit by bypassing flow of refrigerant to the first condenser and to permit refrigerant to flow from the first compressor through the re-heat coil to the first evaporator;

enabling the first refrigerant circuit and the second refrigerant circuit in response to receiving only a demand for humidity control at a control panel; and

enabling the hot gas re-heat circuit in response to receiving only a demand for humidity control at the control panel.

2. The method of claim 1 further comprising the steps of:

enabling the first refrigerant circuit and the second refrigerant circuit in response to receiving a demand for humidity control and a demand for cooling at the control panel, wherein the demand for cooling is one of a demand for stage one cooling and a demand for stage two cooling; and

enabling the hot gas re-heat circuit in response to receiving a demand for humidity control and a demand for stage one cooling at the control panel.

3. The method of claim 2 further comprising the step of disabling the hot gas re-heat circuit in response to a demand for humidity control and a demand for stage two cooling.

4. The method of claim 1 further comprising the steps of:

providing a blower arrangement configured and disposed to receive air passing over the first evaporator, the second evaporator and the reheat coil, the blower arrangement being configured to provide the received air to a supply duct for distribution to an interior space; and

enabling the blower arrangement in response to one of a demand for ventilation, a demand for heating, a demand for stage one cooling, a demand for stage two cooling and a demand for humidity control.

5. The method of claim 1 further comprising the steps of:

disabling the first refrigerant circuit, the second refrigerant circuit and the hot gas re-heat circuit in response to a demand for heating; and

enabling a heater in response to a demand for heating.

6. The method of claim 3 wherein a demand for stage two cooling is greater than a demand for stage one cooling.

7. The method of claim 1 further comprising the step of disabling the hot gas re-heat circuit in response to an absence of a demand for humidity control.

8. The method of claim 7 further comprising the steps of:

enabling the first refrigerant circuit in response to receiving a demand for cooling at the control panel, wherein the demand for cooling is one of a demand for stage one cooling and a demand for stage two cooling; and

enabling the second refrigerant circuit in response to receiving a demand for stage two cooling at the control panel.

9. A heating, ventilation and air conditioning (HVAC) system for an interior space, the HVAC system comprising:

a first refrigerant circuit having a first compressor, a first condenser and a first evaporator;

a second refrigerant circuit having a second compressor, a second condenser and a second evaporator;

a hot gas re-heat circuit including the first compressor and the first evaporator, the hot gas re-heat circuit further including a re-heat coil positioned adjacent to the first evaporator, and the hot gas re-heat circuit being configured, when enabled, to disable the first refrigerant circuit by bypassing flow of refrigerant to the first condenser and to permit refrigerant to flow from the first compressor through the reheat coil to the first evaporator; and

a control system to control operation of the first refrigerant circuit, the second refrigerant circuit and the hot gas re-heat circuit, the control system being configured to enable the first refrigerant circuit and the second refrigerant circuit in response to receiving only a demand for humidity control and being configured to enable the hot gas re-heat circuit in response to receiving only a demand for humidity control.

10. The HVAC system of claim 9 wherein the control system is configured to enable the first refrigerant circuit and the second refrigerant circuit in response to receiving a demand for humidity control and a demand for cooling, wherein the demand for cooling is one of a demand for stage one cooling and a demand for stage two cooling and the control system is configured to enable the hot gas re-heat circuit in response to receiving a demand for humidity control and a demand for stage one cooling.

11. The HVAC system of claim 10 wherein the control system is configured to disable the hot gas re-heat circuit in response to a demand for humidity control and a demand for stage two cooling.

12. The HVAC system of claim 9 further comprising a blower arrangement configured and disposed to receive air passing over the first evaporator, the second evaporator and the reheat coil and to provide the received air to a supply duct for distribution to an interior space.

13. The HVAC system of claim 12 wherein the control system is configured to enable the blower arrangement in response to one of a demand for ventilation, a demand for heating, a demand for stage one cooling, a demand for stage two cooling and a demand for humidity control.

14. The HVAC system of claim 9 wherein the control system is configured to disable the first refrigerant circuit, the second refrigerant circuit and the hot gas re-heat circuit in response to a demand for heating and to enable a heater in response to a demand for heating.

15. The HVAC system of claim 11 wherein a demand for stage two cooling is greater than a demand for stage one cooling.

16. The HVAC system of claim 9 wherein:

the hot gas re-heat circuit further comprises a first valve arrangement positioned in the first refrigerant circuit between the first compressor and first condenser and a second valve arrangement positioned in the first refrigerant circuit between the first condenser and the first evaporator; and

the control system enables the hot gas re-heat circuit by positioning the first valve arrangement to permit refrigerant to flow from the first compressor into the re-heat coil and by positioning the second valve arrangement to permit refrigerant to flow from the re-heat coil to the first evaporator.

17. The HVAC system of claim 9 wherein the control system is configured to disable the hot gas re-heat circuit in response to an absence of a demand for humidity control.

18. The HVAC system of claim 9 wherein the control system comprises a control panel and at least one sensor to measure an operating parameter of at least one of the first refrigerant circuit and the second refrigerant circuit.

19. The HVAC system of claim 9 wherein the control system is configured to enable the first refrigerant circuit in response to receiving a demand for cooling, wherein the demand for cooling is one of a demand for stage one cooling and a demand for stage two cooling and to enable the second refrigerant circuit in response to receiving a demand for stage two cooling at the control panel.

20. A heating, ventilation and air conditioning (HVAC) system for an interior space, the HVAC system comprising:

a first refrigerant circuit having a first compressor, a first condenser, a first expansion device and a first evaporator;

a second refrigerant circuit having a second compressor, a second condenser, a second expansion device and a second evaporator;

a hot gas re-heat circuit including the first compressor and the first evaporator, the hot gas re-heat circuit further including a re-heat coil positioned adjacent to the first evaporator, and the hot gas re-heat circuit being configured, when enabled, to disable the first refrigerant circuit by bypassing flow of refrigerant to the first condenser and to permit refrigerant to flow from the first compressor through the reheat coil to the first expansion device and first evaporator;

a control system to control operation of the first refrigerant circuit, the second refrigerant circuit and the hot gas re-heat circuit, the control system comprising two different control algorithms selectable by a user to control the HVAC system; and

wherein the two different control algorithms includes a first control algorithm being configured to enable the first refrigerant circuit, the second refrigerant circuit and the hot gas re-heat circuit in response to demands for humidity control and stage one cooling and a second control algorithm being configured to enable the first refrigerant circuit, the second refrigerant circuit and the hot gas re-heat circuit in response to a demand for only humidity control.