System and method for tracking and communicating with a boring tool

• US 20050023036A1
• Filed: 06/16/2004
• Published: 02/03/2005
• Est. Priority Date: 06/17/2003
• Status: Active Grant

• Current Assignee: Charles Machine Works Inc (Toro)
• Original Assignee: Charles Machine Works Inc (Toro)
• Inventors: Cole, Scott B., Marshall, Bradley S., Campbell, Michael R.
• Granted Patent: US 7,150,331 B2
• Time in Patent Office: Days
• US Class Current: 175/26
• CPC Class Codes: E21B 47/0232 at least one of the energy sources or one of the detectors being located on or above the ground surface
• CPC Class Codes: E21B 47/024 of devices in the borehole determining slope or direction of the borehole E21B47/022

Abstract

A system for determining the location of and communicating with a downhole tool assembly. A tracker assembly comprises a vertical transmitting antenna, a plurality of receiving antennas, and a processor. The downhole tool assembly has a beacon assembly comprising a plurality of receiving antennas, a transmitting antenna, an orientation sensor, and a processor. The transmitter in the tracker transmits a substantially vertical dipole field. The beacon assembly detects the vertical field and processes the signals to determine the location of the beacon relative to the tracker. The beacon assembly transmits the beacon location and operational information to the tracker assembly. The tracker assembly displays the beacon location and operational information on a visual display. The tracker assembly may also transmit operational commands or requests for information to the beacon assembly.

Claims

1. A tracking system for use in horizontal directional drilling, comprising:

an above ground tracker assembly comprising;

a dipole field transmitter oriented in a substantially vertical plane;

a tracker receiver arrangement comprising at least one receiving antenna; and

a tracker processor; and

a beacon assembly comprising;

a beacon receiver arrangement comprising a plurality of receiving antennas orthogonally arranged and adapted to detect the dipole field transmitted from the tracker;

an orientation sensor adapted to sense an orientation of the beacon assembly;

a beacon processor adapted to determine the position of the tracker assembly with respect to the beacon assembly in response to the field detected by the beacon receiver arrangement and the orientation of the beacon assembly; and

a beacon transmitter adapted to transmit a dipole field containing information related to the position of the tracker assembly; and

wherein the tracker receiver arrangement is adapted to detect the dipole field transmitted from the beacon transmitter; and

wherein the tracker processor is adapted to determine the position of the beacon assembly with respect to the tracker assembly in response to the information contained in the dipole field detected by the tracker receiver arrangement.

2. The system of claim 1 wherein the tracker receiver arrangement comprises a single antenna.

3. The system of claim 2 wherein the single antenna is positioned in a horizontal plane.

4. The system of claim 3 wherein the single antenna is parallel to the beacon transmitter.

5. The system of claim 1 wherein the tracker receiver arrangement comprises first, second, and third antennas oriented orthogonal to each other.

6. The system of claim 1 wherein the beacon receiver arrangement comprises first, second, and third antennas oriented orthogonal to each other and adapted to output electrical signals representative of the detected field.

7. The system of claim 1 wherein the orientation sensor comprises an accelerometer and the orientation of the beacon assembly comprises a pitch of the beacon assembly.

8. The system of claim 1 wherein the orientation sensor comprises an accelerometer and the orientation of the beacon assembly comprises a roll of the beacon assembly.

9. The system of claim 1 wherein the tracker assembly further comprises a visual display and

wherein the beacon transmitter is further adapted to transmit a dipole field containing information related to the orientation of the beacon assembly;

and

wherein the tracker processor is further adapted to determine the orientation of the beacon assembly in response to the information contained in the dipole field detected by the tracker receiver arrangement and to display the orientation information at the visual display.

10. The system of claim 1 wherein the tracker assembly further comprises a visual display and wherein the tracker processor is further adapted to display the position of the beacon assembly at the visual display.

11. The system of claim 1 wherein the tracker assembly further comprises a visual display and wherein the tracker processor is further adapted to display at the visual display a direction to a position above the beacon assembly.

12. The system of claim 1 wherein the tracker processor is further adapted to calculate the depth of the beacon assembly in response to the dipole field detected by the tracker receiver arrangement.

13. A communication system for use in horizontal directional drilling, comprising:

an above ground tracker assembly comprising;

a dipole field transmitter oriented in a substantially vertical plane;

a tracker receiver arrangement comprising at least one receiving antenna; and

a tracker processor;

wherein the processor is adapted to provide data input to the transmitter and the transmitter is adapted to transmit a dipole field containing data representative of the input from the processor; and

wherein the processor is further adapted to receive signals representative of a dipole field detected by the receiver arrangement and to extract data contained in the signals; and

a beacon assembly comprising;

a beacon receiver arrangement adapted to detect the dipole field transmitted from the tracker assembly, the arrangement comprising at least one receiving antenna;

a beacon transmitter; and

a beacon processor adapted to receive signals representative of the dipole field detected by the beacon receiver arrangement, extract data contained in the signals, and provide data input to the beacon transmitter in response to the data contained in the signals;

wherein the beacon transmitter is adapted to transmit a dipole field containing data representative of the input from the processor;

wherein the tracker receiver arrangement is adapted to detect the dipole field transmitted from the beacon.

14. A method for communicating information between a tracker and a beacon, for use in horizontal directional drilling, the method comprising the steps of:

transmitting a substantially vertical dipole field from the tracker;

detecting the vertical dipole field at the beacon;

sensing an orientation of the beacon;

determining a position of the beacon relative to the tracker in response to the dipole field detected at the beacon and the orientation of the beacon;

transmitting from the beacon a dipole field containing the information related to the position of the beacon; and

receiving at the tracker information related to the position of the beacon.

15. The method of claim 14 further comprising the steps of:

modulating the vertical dipole field with an information request from the tracker;

processing the dipole field received at the beacon to extract the information request;

modulating the dipole field from the beacon with the information requested by the tracker.

16. The method of claim 15 wherein the information requested by the tracker comprises an operational parameter of the beacon and the method further comprises the step of sensing the requested operational parameter.

17. The method of claim 16 wherein the operational parameter comprises a battery level.

18. The method of claim 15 wherein the information requested by the tracker comprises an orientation of the beacon.

19. The method of claim 14 further comprising the steps of:

modulating the dipole field from the beacon with data relating to an orientation of the beacon;

processing the dipole field received at the tracker to extract the orientation data.

20. The method of claim 19 further comprising the step of displaying the orientation data.

21. The method of claim 19 further comprising the steps of:

adjusting the orientation data to compensate for a known offset; and

displaying the adjusted orientation data.

22. The method of claim 14 wherein the position of the beacon comprises three-dimensional coordinates in a coordinate system.

23. The method of claim 22 wherein an origin of the coordinate system is the position of the tracker.