Enhanced method and apparatus for protecting against bolted short, open neutral, and reverse polarity conditions in an electronic circuit

• US 20050024798A1
• Filed: 07/30/2003
• Published: 02/03/2005
• Est. Priority Date: 07/30/2003
• Status: Abandoned Application

• Current Assignee: Solidone USA Corporation
• Original Assignee: Solidone USA Corporation
• Inventors: Reynoso, Aaron L., Ebisu, Lloyd T.
• Application Number:
  US10/631,435
• Publication Number:
  US 20050024798A1
• Time in Patent Office: Days
• US Class Current: 361/42
• CPC Class Codes: H02H 11/001 in case of incorrect or interrupted earth connection disconnection by breaking of earth connection H02H5/105
• CPC Class Codes: H02H 11/002 in case of inverted polarity or connection; with switching for obtaining correct connection
• CPC Class Codes: H02H 3/08 responsive to excess current responsive to abnormal temperature caused by excess current H02H5/04
• CPC Class Codes: H02H 3/338 also responsive to wiring error, e.g. loss of neutral, break
• CPC Class Codes: H02H 5/105 responsive to deterioration or interruption of earth connection for preventing switching-on H02H11/001

Abstract

A protection circuit for generating current to activate a Trip Solenoid of a circuit breaker in response to a detected fault includes, an electrical connection from the circuit to a terminal of Solenoid; an electrical connection from the circuit to a Neutral wire; an electrical connection from the circuit to an Earth Ground wire; at least one voltage detection mechanism for detecting a fault condition; and at least one Transistor electrically accessible from at least one voltage detection mechanism for generating current to activate the Trip Solenoid. In operation of the circuit one of at least one voltage detection mechanism detects a voltage anomaly between Neutral and Earth Ground and activates one of at least one Transistor to generate a source-to-ground current, the generated current traveling through the Trip Solenoid and the protection circuit to Earth Ground, the generated current sufficient to activate the Trip Solenoid thereby opening the circuit breaker.

Claims

1. A protection circuit for generating sufficient current to activate a Trip Solenoid of a circuit breaker installed in an AC voltage distribution Load path in response to a detected fault condition comprising:

an electrical connection from the circuit to a terminal of the Trip Solenoid;

an electrical connection from the circuit to a Neutral wire of the Load path;

an electrical connection from the circuit to a Ground wire of the Load path;

at least one voltage detection mechanism for detecting a fault condition; and

at least one Transistor electrically accessible from at least one voltage detection mechanism for generating sufficient current to activate the Trip Solenoid;

characterized in that one of at least one voltage detection mechanism detects a voltage anomaly between the Neutral wire and the Ground wire resultant of a fault occurrence and activates one of at least one Transistor to generate a source-to-ground current independently from the circuit breaker, the generated current traveling through the Trip Solenoid and the protection circuit to Ground, the generated current sufficient to activate the Trip Solenoid thereby opening the circuit breaker.

2. The circuit of claim 1 wherein the circuit breaker is one of a Ground Fault Circuit Interrupter, an Arc Fault Circuit Interrupter, or an Over Current Trip Detector.

3. The circuit of claim 1 wherein the fault condition is one of a Bolted Short or an Open Neutral condition.

4. The circuit of claim 1 wherein the voltage anomaly detected is a voltage drop across inherent neutral wire impedance resulting from a Bolted Short condition.

5. The circuit of claim 1 wherein the voltage anomaly detected is a voltage rise across a Load Neutral connector resulting from an Open Neutral condition.

6. The circuit of claim 1 including two voltage detection mechanisms for detecting the voltage anomaly, one operative during the negative Alternating Current half cycle, and one operative during the positive Alternating Current half cycle.

7. The circuit of claim 6 wherein the voltage detection mechanisms each include a Zener diode and one or more resistors.

8. The circuit of claim 1 wherein at least one transistor is a metal-oxide semiconductor field-effect transistor (MOSFET).

9. The circuit of claim 8 including two MOSFETs, one operative during the negative alternating current half cycle and one operative during the positive alternating current half cycle.

10. The circuit of claim 1 having an off state during no-fault operation and an on state upon detection of a fault, the circuit returning again to the off state after tripping the circuit breaker and the fault condition is removed.

11. The circuit of claim 1 having a detection-to-activation response time of less than one AC half cycle.

12. The circuit of claim 1 wherein the level of trip solenoid activation current is adjustable using a voltage adjustment mechanism.

13. In an AC voltage distribution environment, a method for detecting a fault condition and for generating a current to activate a trip solenoid of a circuit breaker protecting a load, comprising steps of:

(a) providing a protection circuit between the power distribution source and Ground, the protection circuit having a connection to one terminal of the trip solenoid, a connection to neutral, a connection to ground, at least one voltage detection mechanism, and at least one voltage transistor;

(b) detecting a voltage anomaly using one of at least one voltage detection mechanism, the voltage anomaly resultant of an existing fault;

(c) exceeding a voltage-blocking threshold of the voltage detection mechanism of step (b);

(d) activating one of at least one semiconductor switch (such as a transistor) as a direct result of step (c);

(e) drawing current through the trip solenoid from the transistor of step (d); and

(f) breaking the circuit.

14. The method of claim 13 wherein in step (b) the voltage detection mechanism includes a Zener diode, at least one resistor, and the semiconductor switch is a MOSFET.

15. The method of claim 13 wherein the electronic circuit breaker is one of a GFCI, an AFCI, or an OCTD circuit.

16. The method of claim 13 wherein in step (b) the voltage anomaly is one of a voltage drop across a neutral wire impedance or a rise in voltage at neutral load connector.

17. The method of claim 13 wherein in step (b) the existing fault is one of a bolted short or an open neutral condition.

18. The method of claim 13 wherein in step (c) the voltage threshold is that of a Zener diode.

19. The method of claim 13 wherein in step (d) the semiconductor switch is a MOSFET.

20. The method of claim 13 wherein in step (e) the current path includes the protection circuit and earth ground, bypassing the circuit breaker module.

21. A protection circuit for causing a GFCI to activate an associated trip solenoid upon detection of a reverse neutral and phase connection in an AC voltage distribution-to-load path comprising:

an electrical connection from the circuit to a neutral wire of the AC current load path;

an electrical connection from the circuit to an earth ground wire of the AC current load path; and

at least one voltage detection mechanism for detecting the reverse neutral and phase connection;

characterized in that upon supplying power to the AC voltage distribution-to load path, current flows through the at least one voltage detection mechanism to ground thereby causing a current anomaly between phase and neutral, the anomaly sensed by a sensing coil of the GFCI, which then generates the current to activate the trip solenoid shutting off phase power to load.

22. A protection circuit for generating sufficient current for activating a trip solenoid of a circuit breaker installed in a DC voltage distribution load path in response to a detected fault comprising;

an electrical connection to VDC−

;

an electrical connection to DC sense wire;

a voltage detection mechanism for detecting a voltage anomaly; and

a transistor for generating a current through the solenoid and through the protection circuit to the DC sensing wire;

characterized in that the voltage detection mechanism detects a voltage anomaly between the VDC−

wire and the DC sense wire resultant of a fault occurrence and activates the transistor to generate a source-to-ground current independently from the circuit breaker, the generated current traveling through the trip solenoid and the protection circuit to DC Sense, the generated current sufficient to activate the trip solenoid thereby opening the circuit breaker.

23. The protection circuit of claim 22 wherein the fault is one of a bolted short or an open VDC−

condition.

24. In a DC voltage distribution environment, a method for detecting a fault condition and for generating a current to activate a trip solenoid of a circuit breaker protecting a Load comprising steps of:

(a) providing a protection circuit between the power distribution source and DC sense, the protection circuit having a connection to one terminal of the trip solenoid, a connection to VDC, a connection to DC sense, a voltage detection mechanism, and a transistor;

(b) detecting a voltage anomaly using the voltage detection mechanism, the voltage anomaly resultant of an existing fault;

(c) exceeding a voltage-blocking threshold of the voltage detection mechanism of step (b);

(d) activating the transistor as a direct result of step (c);

(e) drawing current through the trip solenoid from the transistor of step (d); and

(f) breaking the circuit.