Rotating electrical machine

• US 20050029889A1
• Filed: 03/01/2001
• Published: 02/10/2005
• Est. Priority Date: 03/01/2000
• Status: Active Grant

• Current Assignee: ABB Schweiz AG (ABB Limited)
• Original Assignee: ABB AB (ABB Limited)
• Inventors: Holmstrom, Goran, Walfridsson, Lars, Hedendahl, Lars
• Granted Patent: US 7,141,908 B2
• Time in Patent Office: Days
• US Class Current: 310/179
• CPC Class Codes: H02K 1/165 Shape, form or location of the slots
• CPC Class Codes: H02K 2203/15 Machines characterised by cable windings, e.g. high-voltage cables, ribbon cables
• CPC Class Codes: H02K 3/48 in slots
• CPC Class Codes: Y10S 174/19 in a dynamo-electric machine
• CPC Class Codes: Y10S 174/20 Stator

Abstract

In a rotating electrical machine a stator winding is formed of flexible cables inserted in an open stator in the stator core. The stator slots extend from a radially outermost yoke part of the stator core radially inwards towards the rotor, the stator slots being separated by teeth. The stator slots are shaped as double slots with shoulders arranged in the slot walls such that each cable in the winding is secured between the previous cable in the stator slot and, seen from the slot opening, the next shoulder situated outside that particular cable. In a method for manufacturing such a winding the first cable is inserted through the opening of the stator slot and pressed firmly into a cable slot arranged at the bottom of the stator slot and designed to retain the cable when it has been pressed in. A second cable is inserted through the opening of the stator slot and secured between this first cable and an opposing securing shoulder in the wall of the slot, after which a third cable is inserted through the opening in the stator slot and secured between the second cable and a securing shoulder in the slot wall opposite the second cable, and so on.

Claims

1-16. -16. Cancelled

17. A rotating electrical machine comprising:

a stator winding formed of flexible cable inserted in stator slots in a stator core of the stator, which stator slots extend from a radially outermost yoke part of the stator core radially inwards towards the rotor, and which stator slots are separated by teeth,

wherein said stator slots are shaped as open double slots with shoulders arranged in slot walls such that each cable in the stator winding is secured between a previous cable in the stator slot and, seen from a slot opening, a next shoulder situated outside the previous cable.

18. A machine as claimed in claim 17, wherein the stator slot and the shoulders are dimensioned that a distance between the cable inserted in the stator slot and an opposite shoulder is less than a diameter of the cable.

19. A machine as claimed in claim 17, wherein the shoulders are rounded with a radius of curvature less than a corresponding radius of the cable.

20. A machine as claimed in claim 17, wherein an open, circular cable slot is shaped in at least one of the slot walls at a bottom of a respective stator slot, which cable slot has a radius corresponding substantially to a radius of the cable, and an opening less than 180°

to secure the first winding cable in the stator slot in this cable slot.

21. A machine as claimed in claim 17, wherein a profile of elastic material is inserted in spaces between adjacent cables in the stator slots.

22. A machine as claimed in claim 21, wherein the profile comprises a thick- walled tube.

23. A machine as claimed in claim 21, wherein the profile comprises a homogenous strip.

24. A machine as claimed in claim 21, wherein the profile comprises silicon rubber.

25. A machine as claimed in claim 21, wherein the profile comprises elastic cellular rubber.

26. A machine as claimed in claim 21, wherein the profile is dimensioned to absorb variations in a diameter of the cables and to keep the cable constantly pressed against the wall of the slot.

27. A machine as claimed in claim 17, wherein a sheet of elastic material is inserted between the cables in two layers of cable in the double slot.

28. A machine as claimed in claim 27, wherein the sheet comprises cellular rubber.

29. A machine as claimed in claim 27, wherein a thickness of the sheet is configured to absorb variations in a diameter of the cables and to keep the cable constantly pressed against the wall of the slot.

30. A machine as claimed in claim 17, wherein the cable comprises an insulation system surrounding a conducting core, said insulation system comprising two semiconducting layers applied one on each side of a solid layer of insulation, the semiconducting layers forming essentially equipotential surfaces.

31. A machine as claimed in claim 30, wherein the solid insulation and surrounding semiconducting layers have an electrical insulating strength exceeding 3 kV/mm.

32. A method for manufacturing a stator winding formed of flexible cable inserted in an open stator slot in a stator core of the stator of a rotating electrical machine, comprising:

inserting a first cable through an opening of the stator slot and pressed firmly into a cable slot arranged at a bottom of the stator slot and configured to retain the cable when the cable has been pressed in;

inserting a second cable through the opening of the stator slot and secured between said first cable and an opposing securing shoulder in a wall of the stator slot;

inserting a third cable through the opening in the stator slot and secured between said second cable and a securing shoulder in the slot wall opposite the second cable.