Mechanisms based on torque equalization principles

• US 20050034547A1
• Filed: 07/30/2004
• Published: 02/17/2005
• Est. Priority Date: 08/01/2003
• Status: Abandoned Application

• Current Assignee: Ergotron Incorporated (Melrose Industries Plc)
• Original Assignee: Ergotron Incorporated (Melrose Industries Plc)
• Inventors: Lindblad, Shaun C., Ergun, Mustafa A., Sweere, Harry C.
• Application Number:
  US10/903,316
• Publication Number:
  US 20050034547A1
• Time in Patent Office: Days
• US Class Current: 74/1.R
• CPC Class Codes: F16M 11/10 around a horizontal axis F16M11/12 takes precedence
• CPC Class Codes: F16M 11/18 with mechanism for moving the apparatus relatively to the stand
• CPC Class Codes: F16M 11/30 with co-moving side-struts
• CPC Class Codes: F16M 2200/048 for balancing translational movement of the undercarriage
• CPC Class Codes: Y10T 74/22 Miscellaneous

Abstract

Methods and apparatus for providing an adjustable balancing force are provided. This mechanism can be used as a lifting force, a counter balancing mechanism or as a horizontal or other force mechanism. The force can be designed to be constant or variable over the range of motion by properly calculating the shape of the cam member. A balancing mechanism in accordance with the present invention includes a wheel comprising a pulley member and a cam member. A first cable connects the cam member of the wheel to a energy source for biasing the wheel to rotate in a first direction. A second cable is connected to the pulley member of the wheel for communicating a balancing or load force to the wheel. In some useful embodiments of the present invention, the cam member is shaped and positioned so that a torque applied to the wheel by the first cable is substantially constant while a force applied to the wheel by the first cable varies.

Claims

1. An apparatus, comprising:

a first leg and a second leg disposed in sliding or rolling engagement with one another;

the first leg being fixed to a base;

a balancing mechanism disposed within a cavity defined by the base;

the balancing mechanism being capable of providing a balancing force between the second leg and the first leg.

2. The apparatus of claim 1, further comprising a first cable connecting the second leg to a wheel of the balancing mechanism.

3. The apparatus of claim 1, further comprising a second cable connecting a cam member of the wheel to an energy source for biasing the wheel to rotate in a first direction.

4. The apparatus of claim 3, wherein the cam member is shaped and positioned so that a torque applied to the wheel by the second cable is substantially constant while a force applied to the cam member by the second cable varies.

5. The apparatus of claim 3, wherein the cam member is shaped and positioned so that a torque applied to the wheel by the second cable varies in accordance with a predetermine force profile.

6. The apparatus of claim 3, wherein the cam member is shaped and positioned so that the second cable contacts the cam member at a first intersection disposed a first distance from the pivot axis when the wheel is disposed in a first orientation;

and

the second cable contacts the cam member at a second intersection disposed a second distance from the pivot axis when the wheel is disposed in a second orientation.

7. The apparatus of claim 3, wherein the cam member is shaped so that the bias urging the wheel to rotate in the first direction is substantially constant or varied in a pre-determined manner as an output of a energy source changes.

8. The apparatus of claim 3, wherein an effective radius of the cam member varies as a function of the angular orientation of the wheel.

9. The apparatus of claim 3, wherein an effective radius of the cam member varies as a function of an output of an energy source.

10. The apparatus of claim 3, wherein the energy source comprises a spring

11. The apparatus of claim 10, wherein the spring is selected from the group consisting of torsion springs, extension springs, gas springs and compression springs.

12. The apparatus of claim 10, wherein an output of the energy source varies as a function of a deflection of the spring.

13. The apparatus of claim 10, further comprising an adjustment mechanism capable of changing a spring rate of the spring.

14. The apparatus of claim 13, wherein the adjustment system comprises a first spring plate coupled to a first end of a spring and a second spring plate coupled to a second of a spring.

15. The apparatus of claim 14, wherein the adjustment system a screw capable of moving one spring plate relative to the other spring plate.

16. The apparatus of claim 14, wherein the adjustment system comprises a screw capable of varying the position of one of the spring plates.

17. An apparatus, comprising:

a first leg and a second leg disposed in sliding or rolling engagement with one another;

the first leg being fixed to a base;

a wheel pivotally supported by the base;

the wheel comprising a pulley member and a cam member;

a second cable extending between the cam member of the wheel and a energy source so that the wheel is biased to rotate in a first direction;

a first cable extending between the pulley member and the second leg for providing a balancing force between the second leg and the first leg;

18. The apparatus of claim 17, wherein the cam member is shaped and positioned so that a torque applied to the wheel by the second cable is substantially constant while a force applied to the cam member by the second cable varies.

19. The apparatus of claim 17, wherein the cam member is shaped and positioned so that a torque applied to the wheel by the second cable varies in accordance with a predetermine force profile.

20. The apparatus of claim 17, wherein the cam member is shaped and positioned so that the second cable contacts the cam member at a first intersection disposed a first distance from the pivot axis when the wheel is disposed in a first orientation;

and

the second cable contacts the cam member at a second intersection disposed a second distance from the pivot axis when the wheel is disposed in a second orientation.

21. The apparatus of claim 17, wherein the cam member is shaped so that the bias urging the wheel to rotate in the first direction is substantially constant or varied in a pre-determined manner as an output of a energy source changes.

22. The apparatus of claim 17, wherein an effective radius of the cam member varies as a function of the angular orientation of the wheel.

23. The apparatus of claim 17, wherein an effective radius of the cam member varies as a function of an output of an energy source.

24. The apparatus of claim 17, wherein the energy source comprises a spring

25. The apparatus of claim 24, wherein the spring is selected from the group consisting of torsion springs, extension springs and compression springs.

26. The apparatus of claim 24, wherein an output of the energy source varies as a function of a deflection of the spring.

27. The apparatus of claim 24, further comprising an adjustment mechanism capable of changing a spring rate of the spring.

28. The apparatus of claim 27, wherein the adjustment system comprises a first spring plate coupled to a first end of a spring and a second spring plate coupled to a second of a spring.

29. The apparatus of claim 28, wherein the adjustment system comprises a screw capable of moving one spring plate relative to the other spring plate.

30. The apparatus of claim 28, wherein the adjustment system comprises a screw capable of varying the position of one of the spring plates.

31. An apparatus, comprising:

a wheel pivotally supported by a first component;

the wheel comprising a pulley member and a cam member;

a first cable extending between the cam member of the wheel and a pulley that is pivotally supported by an axle;

an energy source applying a force to the axle so that the wheel is biased to rotate in a first direction;

a second cable extending between the pulley member and a second component;

the cam member being shaped so that a torque applied to the wheel by the second cable is substantially constant or varied in a pre-determined manner while a deflection of the energy source varies.

32. The apparatus of claim 31, wherein the pulley member defines a first cable path and the cam member defines a second cable path.

33. The apparatus of claim 31, wherein the first cable path has a first radius and the second cable path has a second radius.

34. The apparatus of claim 31, wherein the second radius of the second cable path varies as a function of an angular orientation of the wheel.

35. The apparatus of claim 31, wherein the second radius of the second cable path varies as a function of a deflection of the energy source.

36. The apparatus of claim 31, further including at least one guide for guiding relative motion between the second component and the first component.

37. The apparatus of claim 36, wherein the guide comprises a ball slide.

38. An apparatus, comprising:

a first bracket and a second bracket pivotally engaging one another so as to rotate about a pivot axis relative to one another;

the first bracket supporting a load such that the load creates a load moment about the pivot axis;

a cam coupled to the first bracket; and

a cable cooperating with the cam for providing a balancing moment about the pivot axis.

39. The apparatus of claim 38, wherein the cam member is shaped and positioned so that the balancing moment varies as a function of the load moment when the first bracket is pivoted about the pivot axis.

40. The apparatus of claim 39, wherein the cam member is shaped and positioned so that the balancing moment is substantially equal to the load moment as the first bracket is pivoted about the pivot axis.

41. The apparatus of claim 38, wherein the cam member is shaped and positioned so that the balancing moment is substantially equal to the load moment while a force applied to the cam member by the cable varies.

42. The apparatus of claim 38, wherein the cam member is shaped and positioned so that the balancing moment varies in accordance with a predetermine profile while a force applied to the cam member by the cable varies.

43. The apparatus of claim 38, wherein the cable connects the cam to an energy source for biasing the cam to rotate in a selected direction.

44. The apparatus of claim 43, wherein the energy source comprises a spring

45. The apparatus of claim 44, wherein the spring is selected from the group consisting of torsion springs, extension springs, gas springs and compression springs.

46. The apparatus of claim 44, wherein an output of the energy source varies as a function of a deflection of the spring.

47. The apparatus of claim 44, further comprising an adjustment mechanism capable of changing a spring rate of the spring.

48. The apparatus of claim 44, further comprising an adjustment mechanism capable of altering a pre-load on the spring.

49. The apparatus of claim 38, wherein an effective radius of the cam member varies as a function of the angular orientation of the first bracket.

50. The apparatus of claim 38, wherein:

the first bracket is pivotable between a first orientation and a second orientation;

a first spring force multiplied by a first effective cam radius being equal to a weight of the load multiplied by a first effective load arm when the first bracket assumes the first orientation; and

a second spring force multiplied by a second effective cam radius being equal to a weight of the load multiplied by a second effective load arm when the second bracket assumes the second orientation.

51. The apparatus of claim 38, wherein the balancing moment is substantially equal to a spring force multiplied by an effective radius of the cam.

52. The apparatus of claim 38, wherein the balancing moment varies as a function of the trigonometric sin function of a tilt angle of the apparatus.

53. The apparatus of claim 38, wherein the load moment is substantially equal to a weight of the load multiplied by an effective moment arm of the load.

54. The apparatus of claim 53, wherein the effective moment arm of the load is equal to a load radius multiplied by the trigonometric sin function of a tilt angle of first bracket.

55. The apparatus of claim 54, wherein the tilt angle is measured relative to a direction of gravitational pull.

56. The apparatus of claim 54, wherein the tilt angle defined by the direction of gravitational pull and a reference line extending through the pivot axis and a center of gravity of the load.

57. An apparatus, comprising:

a first bracket and a second bracket pivotally engaging one another so as to rotate about a pivot axis relative to one another;

a mounting plate pivotally coupled to the first mounting bracket by an axle;

a cam coupled to the second bracket;

a pin slidingly supported by the first bracket; and

a cable extending between the pin and the cam.

58. The apparatus of claim 57, wherein the pin is capable of assuming a first position in which relative rotation between the mounting plate and the first bracket is precluded and a second position in which the mounting plate and the first bracket may rotate relative to one another.

59. The apparatus of claim 58, further including a spring arranged to bias the pin toward the first position.

60. The apparatus of claim 59, wherein the cable and the cam cooperate to urge the pin toward the second position when the first bracket and the second bracket are pivoted relative to one anther.