Atmospheric corrosion sensor

• US 20050034985A1
• Filed: 08/06/2004
• Published: 02/17/2005
• Est. Priority Date: 08/11/2003
• Status: Active Grant

• Current Assignee: Mehrooz Zamanzadeh, Warburton P. Richard
• Original Assignee: Mehrooz Zamanzadeh, Warburton P. Richard
• Inventors: Warburton, P. Richard, Zamanzadeh, Mehrooz
• Granted Patent: US 7,678,253 B2
• Time in Patent Office: Days
• US Class Current: 204/424
• CPC Class Codes: G01N 27/4045 for gases other than oxygen

Abstract

An electrochemical sensor for corrosive gases that contains at least two electrodes is described. The presence of a target corrosive gas results in the formation of metal ions that can be reduced at an electrode producing an electrical current that depends on the instantaneous corrosive gas concentration and deposition of the metal on the electrode. Extension of this deposit to a second electrode through further deposition will result in a short circuit, the longer the time to the short circuit, the lower the cumulative corrosive gas concentration.

Claims

1. ) an electrochemical sensor for the detection of atmospheric gases or vapors, said sensor comprising an insulating substrate upon which are at least two electrodes, said electrodes closely space but not in contract with each other and the at least two electrodes are in contract with an, containing a fluid medium that allows the movement of electrically charged ions, an external circuit that applies an electrical potential between at least two of the electrodes, a first electrode that is held at an electrical potential that is positive with respect to a second electrode, and the first electrode and at least part of the cell medium is exposed to the ambient air such that any target gases present in the air can reach and contact the first electrode and electrolyte, the first electrode being comprised of a metal that at least a component of which can be oxidized in the presence of a target gas so as to produce ions in the medium that are mobile and furthermore, the composition of said ions and the electrical potential are chosen such that said ions will be reduced at the second electrode so as to produce a metallic deposit in electrical contract with the second electrode;

said sensor when in use is in contact with an external electrical circuit that maintain the potential between the first and second electrodes and monitors the resistance of the electrical pathway between the first and second electrodes such that the said circuit will provide an indication of the resistance of the path between the first and second electrodes and will provide an indication to the use if the resistance falls below a predetermined threshold.

2. ) A sensor of the type described in claim 1, wherein the target gas includes one or more of the following compounds:

sulfur dioxide (SO₂), sulfur trioxide (SO₃), nitric oxide (NO), nitrogen dioxide (NO₂), dinitrogen tetroxide (N₂O₄), hydrogen chloride (HCl), hydrogen bromide (HBr), hydrogen sulfide (H₂S), chlorine (Cl₂), chlorine dioxide (ClO₂), bromine (Br₂), ammonia (NH₃) or a combination thereof.

3. ) A sensor of the type described in claim 1, wherein the target gas has one or more of the following characteristics—

oxidizing gas, reducing gas, ionizing gas in aqueous solution, acidic gas or basic gas

4. ) A sensor of the type described in claim 1, wherein the first electrode is comprised of copper, silver, an alloy of copper or an alloy of silver

5. ) A sensor of the type described in claim 1, where in the electrolyte contains a rheology modifier.

6. ) A sensor of the type describe in claim 1, wherein the electrolyte contains a humectant.

8. ) A sensor of the type described in claim 1, wherein the target gas is comprised of one or more of the following components:

sulfur dioxide (SO₂), sulfur trioxide (SO₃), nitric oxide (NO), nitrogen dioxide (NO₂), dinitrogen tetroxide (N₂O₄), hydrogen chloride (HCl), hydrogen bromide (HBr), hydrogen sulfide (H₂S), chlorine (Cl₂), chlorine dioxide (ClO₂), bromine (Br₂), ammonia (NH₃) or a combination thereof.

9. ) A sensor of the type described in claim 1, wherein the target gas has one or more of the following characteristics—

oxidizing gas, reducing gas, ionizing gas in aqueous solution, acidic gas or basic gas

10. ) A sensor of the type described in claim 1, wherein the mobile ion produced upon exposure to the target gas is a copper ion or silver ion or a copper complex or a silver complex.

11. ) A sensor of the type described in claim 1, where in the electrolyte contains a rheology modifier.

12. ) A sensor of the type describe in claim 1, wherein the electrolyte contains a humectant.

14. ) A sensor of the type described in claim 1, wherein the target gas comprises one or more of the following components:

sulfur dioxide (SO₂), sulfur trioxide (SO₃), nitric oxide (NO), nitrogen dioxide (NO₂), dinitrogen tetroxide (N₂O₄), hydrogen chloride (HCl), hydrogen bromide (HBr), hydrogen sulfide (H₂S), chlorine (Cl₂), chlorine dioxide (ClO₂), bromine (Br₂), ammonia (NH₃) or a combination thereof.

15. ) A sensor of the type described in claim 1, wherein the target gas has one or more of the following characteristics—

oxidizing gas, reducing gas, ionizing gas in aqueous solution, acidic gas or basic gas

16. ) A sensor of the type described in claim 1, wherein the mobile ion produced upon exposure to the target gas is a copper ion or silver ion or copper complex or a silver complex.

17. ) A sensor of the type described in claim 1, where in the electrolyte contains a rheology modifier.

18. ) A sensor of the type describe in claim 1, wherein the electrolyte contains a humectant.

7. ) An electrochemical sensor for the detection of atmospheric gases or vapors, said sensor comprising of an insulating substrate and at least two electrodes, said electrodes closely space but not in contract with each other and the at least two electrodes are in contract with an electrolyte, said electrolyte containing a fluid medium that contains a solid or immobilized material that will release mobile metal ions into the electrolyte upon exposure to the target gas, an external circuit that applies an electrical potential between at least two of the electrodes, a first electrode that is held at an electrical potential that is positive with respect to a second electrode, said ions and the electrical potential are chosen such that said ions will be reduced at the second electrode so as to produce a metallic deposit in electrical contract with the second electrode, said sensor when in use is in contact with an external electrical circuit that maintains the potential between the first and second electrodes and monitors the resistance of the electrical pathway between the first and second electrodes and will further provide an indication to the user if the resistance falls below a predetermined threshold value.

13. ) An electrochemical sensor for the detection of atmospheric gases or vapors, said sensor comprising an insulating substrate and at least two electrodes, said electrodes closely space but not in contract with each other and the at least two electrodes are in contract with an electrolyte, said electrolyte containing a fluid medium that contains a solid or immobilized material that will release mobile metal ions into the electrolyte upon exposure to the target gas, an external circuit that applies an electrical potential between at least two of the electrodes, a first electrode that is held at a fixed electrochemical potential, said ions and the electrical potential are chosen such that said ions will be oxidized or reduced at the second electrode, said sensor when in use is in contact with an external electrical circuit that maintains the potential between the first and second electrodes and monitors the current flowing between the first and second electrodes.