Continuously variable transmission and method of controlling it

• US 20050037876A1
• Filed: 12/04/2002
• Published: 02/17/2005
• Est. Priority Date: 12/04/2001
• Status: Abandoned Application

• Current Assignee: Yamaha Hatsudoki Kabushiki Kaisha (Yamaha Corporation)
• Original Assignee: Yamaha Hatsudoki Kabushiki Kaisha (Yamaha Corporation)
• Inventors: Unno, Toshio, Takebe, Mitsukazu, Hino, Haruyoshi
• Application Number:
  US10/497,489
• Publication Number:
  US 20050037876A1
• Time in Patent Office: Days
• US Class Current: 474/12
• CPC Class Codes: F16H 2061/283 Adjustment or calibration of actuator positions, e.g. neutral position
• CPC Class Codes: F16H 61/66254 controlling of shifting being influenced by a signal derived from the engine and the main coupling
• CPC Class Codes: F16H 63/062 electric or electro-mechanical actuating means
• CPC Class Codes: F16H 63/067 mechanical actuating means

Abstract

To provide a continuously variable transmission and a control method thereof, allowing for control of the axial position of a movable sheave without a sensor for measuring the axial position of the movable sheave on a rotational shaft and for stable control with the movable sheave being held in position, without the increase in the size of mechanisms and power consumption.

A continuously variable transmission in which, on a rotational shaft 1 thereof are mounted a fixed sheave 2 positioned in the axial direction and a movable sheave 3 slidable axially, so as to face each other, a motor is provided for driving the movable sheave, and a slide driving means 16 is provided for sliding the movable sheave 3 axially by the rotation of the motor, characterized in that: the motor is a step motor 6, and the step motor 6 and the slide drive means 16 are mounted coaxially with the rotational shaft 1.

Claims

1-29. -29. (canceled).

30. :

A continuously variable transmission in which, on a rotational shaft thereof are mounted a fixed sheave positioned in the axial direction and a movable sheave slidable axially, so as to face each other, a motor is provided for driving said movable sheave, and a slide driving means is provided for sliding said movable sheave axially by the rotation of said motor, characterized in that;

said motor is a step motor, and said step motor and said slide drive means are mounted coaxially with said rotational shaft.

31. :

The continuously variable transmission according to claim 30, wherein a predetermined reduction ratio is held with a slight electric power, or without electrification.

32. :

The continuously variable transmission according to claim 30, wherein the control origin constituting a stopper for prohibiting said movable sheave or said slide drive means from moving further is set at the maximum spaced position of said movable sheave from said fixed sheave.

33. :

A method of controlling the continuously variable transmission of claim 32, comprising the steps of;

energizing said step motor to move said movable sheave away from the fixed sheave;

stopping the electrification to said step motor at the time said movable sheave reaches said control origin; and

hereafter, controlling to drive said step motor, using as the reference position the position of said step motor at the stoppage.

34. :

A continuously variable transmission in which, on a rotational shaft thereof are mounted a fixed sheave positioned in the axial direction and a movable sheave slidable axially, so as to face each other, a motor is provided for driving said movable sheave, and a slide driving means is provided for sliding said movable sheave axially by the rotation of said motor, characterized in that;

said motor has a rotor and a rotor cylinder integral with said rotor, said rotor being coaxial with said rotational shaft and located on the outer circumference thereof for rotation with respect to said rotational shaft;

said slide drive means is a movable member having a portion in screw connection with said rotor cylinder; and

said movable member is coaxial with said rotational shaft and located on the circumference thereof.

35. :

The continuously variable transmission according to claim 34, wherein said slide driving means has an anti-rotating means for preventing the rotation with respect to the casing of said motor.

36. :

The continuously variable transmission according to claim 35, wherein said anti-rotating means has a portion in slide relation with the casing of said motor, said portion of said anti-rotating member having a different shape so as to prevent the rotation with respect to the casing of said motor.

37. :

The continuously variable transmission according to claim 34, wherein on the outer circumference of said slide drive means are formed external or male screw threads in screw connection with said rotor cylinder.

38. :

The continuously variable transmission according claim 34, wherein said movable sheave is mounted adjacent to the motor on said rotational shaft; and

the movable sheave has fins in the back thereof, on the motor side.

39. :

The continuously variable transmission according to claim 34, wherein said slide drive means is coupled through a bearing to said movable sheave so as to rotate with respect thereto and move axially therewith.

40. :

A continuously variable transmission in which, on a rotational shaft thereof are mounted a fixed sheave positioned in the axial direction and a movable sheave slidable axially, so as to face each other, a motor is provided for driving said movable sheave, and a slide driving means is provided for sliding said movable sheave axially by the rotation of said motor, characterized in that;

said slide drive means has an overlapping area where the sliding area on the sliding member side on which said movable sheave slides corresponds to the whole or part of the sliding area on the slid member side on which a movable member slides;

said movable means has a screw threaded section in screw connection with said slid member and has an anti-rotating member so as to prevent the rotation of the movable member with respect to the casing of said motor; and

said screw threaded section and said anti-rotating member are provided on one of the external and the internal faces of said movable member.

41. :

The continuously variable transmission according to claim 40, wherein said anti-rotating means has a portion in slide relation with the casing of said motor, said portion of said anti-rotating member having a different shape so as to prevent the rotation with respect to the casing of said motor.

43. :

The continuously variable transmission according to claim 40, wherein the main part of said motor is entirely or partially disposed in said overlapping area.

48. :

The motorcycle comprising the continuously variable transmission according to claim 40.

42. :

A continuously variable transmission in which, on a rotational shaft thereof are mounted a fixed sheave positioned in the axial direction and a movable sheave slidable axially, so as to face each other, a motor is provided for driving said movable sheave, and a slide driving means is provided for sliding said movable sheave axially by the rotation of said motor, characterized in that

said slide drive means has an overlapping area where the sliding area on the sliding member side on which said movable sheave slides corresponds to the whole or part of the sliding area on the slid member side on which a movable member slides;

said movable means has a screw threaded section in screw connection with said slid member and has an anti-rotating member so as to prevent the rotation of the movable member with respect to the casing of said motor; and

said screw threaded section is provided in an area axially different from that where said anti-rotating member is provided.

44. :

A continuously variable transmission in which, on a rotational shaft thereof are mounted a fixed sheave positioned in the axial direction and a movable sheave slidable axially, so as to face each other, a motor is provided for driving said movable sheave, and a slide driving means is provided for sliding said movable sheave axially by the rotation of said motor, characterized in that;

said motor is located so as to be coaxial with said rotational shaft or on the outer circumference of said rotational shaft, and positioned within the plane of axial projection of the outside diameter of said movable sheave.

45. :

A continuously variable transmission in which, on a rotational shaft thereof are mounted a fixed sheave positioned in the axial direction and a movable sheave slidable axially, so as to face each other, a motor is provided for driving said movable sheave, and a slide driving means is provided for sliding said movable sheave axially by the rotation of said motor, characterized in that;

said slide drive means has an overlapping area where the sliding area on the sliding member side on which said movable sheave slides corresponds to the whole or part of the sliding area on the slid member side on which a movable member slides; and

the main part of said motor is entirely or partially disposed in said overlapping area.

46. :

A continuously variable transmission in which, on a rotational shaft thereof are mounted a fixed sheave positioned in the axial direction and a movable sheave slidable axially, so as to face each other, a motor is provided for driving said movable sheave, and a slide driving means is provided for sliding said movable sheave axially by the rotation of said motor, characterized in that;

said slide drive means has an overlapping area where the sliding area on the sliding member side on which said movable sheave slides corresponds to the whole or part of the sliding area on the slid member side on which a movable member slides; and

said motor is located coaxially with and on the extension of said rotational shaft or located on the outer circumference of said rotational shaft, and positioned within the plane of axial projection of the outside diameter of said movable sheave.

47. :

A continuously variable transmission in which, on a rotational shaft thereof are mounted a fixed sheave positioned in the axial direction and a movable sheave slidable axially, so as to face each other, a motor is provided for driving said movable sheave, and a slide driving means is provided for sliding said movable sheave axially by the rotation of said motor, characterized in that;

said slide drive means has an overlapping area where the sliding area on the sliding member side on which said movable sheave slides corresponds to the whole or part of the sliding area on the slid member side on which a movable member slides;

the main part of said motor is entirely or partially disposed in said overlapping area; and

said motor is located coaxially with and on the extension of said rotational shaft or located on the outer circumference of said rotational shaft, and positioned within the plane of axial projection of the outside diameter of said movable sheave.

49. :

A continuously variable transmission comprising;

a rotational shaft;

a fixed sheave axially positioned on a rotational shaft;

a movable sheave facing to said fixed sheave and slidable axially on the rotational shaft;

a motor for driving said movable sheave; and

a movable member for sliding the movable sheave, using said motor;

wherein said movable sheave has a back face of a convex facing the fixed sheave side in axial direction; and

wherein an axial overlapping area is provided at the position where the distance between said movable sheave and said motor is maximum.

58. :

The motorcycle comprising the continuously variable transmission according to claim 49.

50. :

A continuously variable transmission in which, on a rotational shaft thereof are mounted a fixed sheave positioned in the axial direction and a movable sheave slidable axially, so as to face each other, a motor is provided for driving said movable sheave, and a slide driving means is provided for sliding said movable sheave axially by the rotation of said motor, characterized in that;

said motor is a step motor; and

the control origin constituting a stopper for prohibiting said movable sheave or said slide drive means from moving further is set at the maximum spaced position of said movable sheave from said fixed sheave.

51. :

A method of controlling a continuously variable transmission, comprising;

a turning on step of turning on the power source of an automatic variable speed controller;

an initial setting step of performing a variety of initial settings through said power source turned on by the processing at the turning on step;

a measuring step of driving a step motor from the condition initially set by the processing at the initial setting step, to move a movable member, and always measuring with said controller the driving current supplied to said step motor during the movement of said movable member;

a detecting step of detecting the change in the current when said movable member driven by said step motor strikes a control origin to be stopped to move, the drive current of said step motor being measured by the processing at the measuring step;

a stopping step of stopping the supply of drive current to said step motor for stopping the movement of said movable sheave when the change in the current is detected by the processing at the detecting step;

an origin setting step of setting as said control origin the position of said step motor where said movable sheave is stopped by the processing at the stopping step; and

a control step of controlling the rotational angle of a rotor with inputting the input required on the basis of said control origin as the reference that is set by the processing at the origin setting step, for controlling the position of said movable sheave though said moving member.

52. :

A continuously variable transmission comprising;

a turning-on means for turning on the power source of an automatic variable speed controller;

an initial setting means for performing a variety of initial settings through said power source turned on by the turning-on means;

a measuring means for driving a step motor from the condition initially set by the initial setting means, to move a movable member, and always measuring with said controller the driving current supplied to said step motor during the movement of said movable member;

a detecting means for detecting the change in the current when said movable member driven by said step motor strikes a control origin to be stopped to move, the drive current of said step motor being measured by the measuring means;

a stopping means for stopping the supply of drive current to said step motor for stopping the movement of said movable sheave when the change in the current is detected by the detecting means;

an origin setting means for setting as said control origin the position of said step motor where said movable sheave is stopped by the stopping means; and

a control means for controlling the rotational angle of a rotor with inputting the input required on the basis of said control origin as the reference that is set by the origin setting means, for controlling the position of said movable sheave though said moving member.

53. :

A continuously variable transmission comprising;

a rotational shaft;

a fixed sheave axially positioned on a rotational shaft;

a movable sheave facing to said fixed sheave and slidable axially on the rotational shaft;

a motor for driving said movable sheave; and

a movable member for axially sliding the movable sheave with the driving force of said motor;

wherein said motor includes a stator and a rotator, said stator drives said rotator and said rotor converts the electromagnetic force generated therebetween into a rotational force; and

wherein said movable member engages said rotator in screw connection or pin fitting.

54. :

A continuously variable transmission in which, on a rotational shaft thereof are mounted a fixed sheave positioned in the axial direction and a movable sheave slidable axially, so as to face each other, a motor is provided for driving said movable sheave, and a slide driving means is provided for sliding said movable sheave axially by the rotation of said motor, characterized in that;

wherein said motor includes a stator, a rotor and a rotor cylinder integral with said rotor, said stator drives said rotor and said rotor converts the electromagnetic force generated therebetween into a rotational force;

wherein said slide driving means is a movable member having an area that engages said rotor cylinder each other; and

wherein said rotor cylinder and said movable member engages in screw connection or pin fitting.

55. :

A continuously variable transmission in which, on a rotational shaft thereof are mounted a fixed sheave positioned in the axial direction and a movable sheave slidable axially, so as to face each other, a motor is provided for driving said movable sheave, and a slide driving means is provided for sliding said movable sheave axially by the rotation of said motor, characterized in that;

wherein said motor includes a stator, a rotor and a rotor cylinder integral with said rotor, said stator drives said rotor and said rotor converts the electromagnetic force generated therebetween into a rotational force; and

wherein said slide driving means is a movable member having an area that engages said rotor cylinder each other;

wherein said rotor cylinder and said movable member engages in ball-screw connection.

56. :

A continuously variable transmission comprising;

a rotational shaft;

a fixed sheave axially positioned on a rotational shaft;

a movable sheave facing to said fixed sheave and slidable axially on the rotational shaft;

a motor for driving said movable sheave; and

a movable member for axially sliding the movable sheave with the driving force of said motor;

wherein said motor includes a stator and a rotator, said stator drives said rotator and said rotator converts the electromagnetic force generated therebetween into a rotational force; and

wherein said movable member engages said rotator each other; and

wherein said movable sheave is axially slid with the rotation of said motor, without any rotation of said movable sheave.

57. :

A continuously variable transmission comprising;

a rotational shaft;

a fixed sheave axially positioned on a rotational shaft;

a movable sheave facing to said fixed sheave and slidable axially on the rotational shaft;

a motor for driving said movable sheave; and

a movable member for axially sliding the movable sheave with the driving force of said motor;

wherein said motor includes a stator and a rotator, said stator drives said rotator and said rotator converts the electromagnetic force generated therebetween into a rotational force; and

wherein, in one of said movable member and said rotator is formed a helical groove, while in the other is formed a projection for engagement with said helical groove.