Liquid crystal display having narrow cell gap and method of producing the same

• US 20050041194A1
• Filed: 07/01/2004
• Published: 02/24/2005
• Est. Priority Date: 08/19/2003
• Status: Abandoned Application

• Current Assignee: HannStar Display Corporation
• Original Assignee: HannStar Display Corporation
• Inventors: Lin, Ming-Tien, Lee, Seok-Lyul, Hsu, Shao-Wu
• Application Number:
  US10/883,274
• Publication Number:
  US 20050041194A1
• Time in Patent Office: Days
• US Class Current: 349/155
• CPC Class Codes: G02F 1/13394 spacers regularly patterned on the cell subtrate, e.g. walls, pillars G02F1/133377 takes precedence
• CPC Class Codes: G02F 1/1341 Filling or closing of cells

Abstract

A liquid crystal display (LCD) having a narrow cell gap is produced by a one-drop fill (ODF) process. Openings are formed in the protection layer on a thin film transistor (TFT) array substrate. These openings are located on the corresponding positions of photoresist spacers and a photoresist guard ring on a color filter substrate to receive the photoresist spacers and the photoresist guard ring and allow them to be in contact with the TFT array substrate. Therefore, the poor display quality problem caused by the photoresist spacers and the photoresist guard ring with uneven heights can be resolved.

Claims

1. A LCD panel, comprising:

a first substrate;

a second substrate being parallel with the first substrate;

a protection layer on a surface, facing the second substrate, of the first substrate, the protection layer having openings to expose the surface of the first substrate;

photoresist spacers located between the first and second substrate and respectively within the openings of the protection layer to be in contact with both the first and second substrate;

a photoresist guard ring located between the first and second substrate to be in contact with both the first and second substrate and surrounding an edge of the protection layer;

a liquid crystal layer located in a space enclosed by the first and second substrate and the photoresist guard ring; and

a sealant surrounding the photoresist guard ring to seal the first and second substrate.

2. The LCD panel of claim 1, further comprising a margin opening near an edge of the protection layer to expose the surface of the first substrate, and the photoresist guard ring located between the first and second substrate and within the margin opening to be in contact with both the first and second substrate.

3. The LCD panel of claim 1, wherein the first substrate comprises a thin film transistor array plate, and the second substrate comprises a color filter plate.

4. The LCD panel of claim 1, wherein the first substrate comprises a color filter on array plate, and the second substrate comprises an ITO glass plate or a glass plate.

5. The LCD panel of claim 1, wherein a thickness of the protection layer is about 2.0-3.0 μ

m.

6. The LCD of claim 1, wherein a material of the protection layer comprises resin, silicon nitride or silicon oxide.

7. The LCD of claim 1, wherein a height of the photoresist spacers and the photoresist guard ring is about 5.0-6.0 μ

m.

8. The LCD of claim 1, wherein the sealant comprises a thermosetting sealant, a UV-curable sealant or a combination thereof.

9. A method of producing an LCD having a narrow cell gap, comprising:

forming a protection layer on a first substrate;

forming openings in the protection layer to expose a surface of the first substrate;

forming photoresist spacers on corresponding sites of the openings on a second substrate and a photoresist guard ring on corresponding position surrounding the protection layer on the second substrate;

coating a sealant on a rim of the first substrate;

dropping a liquid crystal material on a center of the first substrate;

parallel assembling the first and second substrate and sealing them with the sealant, wherein the photoresist spacers extend into the openings to be in contact with the first substrate and the photoresist guard ring surrounds the protection layer; and

curing the sealant.

10. The method of claim 9, wherein the step of forming openings in the protection layer further comprises forming a margin opening near an edge of the protection layer to expose the surface of the first substrate, and the photoresist guard ring is formed on a corresponding site of the margin opening, in the step of forming the photoresist spacers and the photoresist guard ring, to extend into the margin opening to be in contact with the first substrate in the parallel assembling step.

11. The method of claim 9, wherein the first substrate comprises a thin film transistor array plate, and the second substrate comprises a color filter plate.

12. The method of claim 9, wherein the first substrate comprises a color filter on array plate, and the second substrate comprises an ITO glass plate or a glass plate.

13. The method of claim 9, wherein a thickness of the protection layer is about 2.0-3.0 μ

m.

14. The method of claim 9, wherein a material of the protection layer comprises resin, silicon nitride or silicon oxide.

15. The method of claim 9, wherein a height of the photoresist spacers and the photoresist guard ring is about 5.0-6.0 μ

m.

16. The method of claim 9, wherein the sealant comprises a thermosetting sealant, a UV-curable sealant or a combination thereof.

17. The method of claim 9, wherein the first substrate is replaced by the second substrate in the step of coating the sealant.

18. The method of claim 9, wherein the first substrate is replaced by the second substrate in the step of dropping the liquid crystal.

19. The method of claim 9, wherein the second substrate is replaced by the first substrate in the steps of forming and patterning the photoresist layer.