Insulated gate transistor incorporating diode
First Claim
1. An insulated gate transistor comprising:
- a semiconductor substrate of a first conductivity type comprising a first main surface and a second main surface;
a first semiconductor layer of a second conductivity type shaped like a well which extends from said first main surface of said semiconductor substrate toward an interior of said semiconductor substrate and comprises a first side diffusion region, a second side diffusion region facing said first side diffusion region and a flat region which is interposed between said first side diffusion region and said second side diffusion region and comprises a bottom surface forming a substantially flat surface substantially parallel to said first main surface;
a main trench passing from said first main surface through a bottom surface of said first semiconductor layer, said main trench comprising a bottom portion situated just below said first semiconductor layer in said semiconductor substrate;
an insulating film formed on said main trench so that each of said bottom portion and a side surface of said main trench is entirely covered with said insulating film;
a control gate formed over said insulating film and filled into said main trench;
a second semiconductor layer of said first conductivity type extending from said first main surface toward an interior of said flat region of said first semiconductor layer, said second semiconductor layer comprising a top surface included in said first main surface, a bottom surface facing said top surface, and first and second side surfaces which face each other and are vertically interposed between said top surface and said bottom surface of said second semiconductor layer;
a first main electrode formed on said top surface of said second semiconductor layer and said first side diffusion region of said first semiconductor layer;
a fourth semiconductor layer of said first conductivity type extending from said second main surface of said semiconductor substrate toward said interior of said semiconductor substrate; and
a second main electrode formed on said second main surface of said semiconductor substrate and electrically connected to said fourth semiconductor layer, wherein said first side surface of said second semiconductor layer is joined to said side surface of said main trench, said first side diffusion region is situated just above said fourth semiconductor layer, a depth of said first side diffusion region between said first main surface and a bottom surface of said first side diffusion region continuously and smoothly changes while gradually decreasing from a position of the largest depth as a distance to a joint on said first main surface between said first main electrode and a top surface of said first side diffusion region decreases, and a depth of said second side diffusion region between said first main surface and a bottom surface of said second side diffusion region continuously and smoothly changes while gradually decreasing from a position of the largest depth as a distance to a joint on said first main surface between said first main electrode and a top surface of said second side diffusion region decreases.
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Abstract
A p-type base layer shaped like a well is formed for each of IGBT cells, and a p+-type collector layer and an n+-type cathode layer are formed on a surface opposite to a surface on which the p-type base layer is formed so as to be situated just below the p-type base layer. The p-type base layer of each of the IGBT cells includes a flat region including an emitter region and a bottom surface penetrated by a main trench, and first and second side diffusion regions between which the flat region is interposed. The first side diffusion region is situated just above the n+-type cathode layer and each of the bottom surfaces of the side diffusion regions forms a parabola-shaped smooth curve in longitudinal section. By replacing the p+-type collector layer with the n+-type cathode layer, it is possible to apply features of the above structure to a power MOSFET.
107 Citations
65 Claims
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1. An insulated gate transistor comprising:
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a semiconductor substrate of a first conductivity type comprising a first main surface and a second main surface;
a first semiconductor layer of a second conductivity type shaped like a well which extends from said first main surface of said semiconductor substrate toward an interior of said semiconductor substrate and comprises a first side diffusion region, a second side diffusion region facing said first side diffusion region and a flat region which is interposed between said first side diffusion region and said second side diffusion region and comprises a bottom surface forming a substantially flat surface substantially parallel to said first main surface;
a main trench passing from said first main surface through a bottom surface of said first semiconductor layer, said main trench comprising a bottom portion situated just below said first semiconductor layer in said semiconductor substrate;
an insulating film formed on said main trench so that each of said bottom portion and a side surface of said main trench is entirely covered with said insulating film;
a control gate formed over said insulating film and filled into said main trench;
a second semiconductor layer of said first conductivity type extending from said first main surface toward an interior of said flat region of said first semiconductor layer, said second semiconductor layer comprising a top surface included in said first main surface, a bottom surface facing said top surface, and first and second side surfaces which face each other and are vertically interposed between said top surface and said bottom surface of said second semiconductor layer;
a first main electrode formed on said top surface of said second semiconductor layer and said first side diffusion region of said first semiconductor layer;
a fourth semiconductor layer of said first conductivity type extending from said second main surface of said semiconductor substrate toward said interior of said semiconductor substrate; and
a second main electrode formed on said second main surface of said semiconductor substrate and electrically connected to said fourth semiconductor layer, wherein said first side surface of said second semiconductor layer is joined to said side surface of said main trench, said first side diffusion region is situated just above said fourth semiconductor layer, a depth of said first side diffusion region between said first main surface and a bottom surface of said first side diffusion region continuously and smoothly changes while gradually decreasing from a position of the largest depth as a distance to a joint on said first main surface between said first main electrode and a top surface of said first side diffusion region decreases, and a depth of said second side diffusion region between said first main surface and a bottom surface of said second side diffusion region continuously and smoothly changes while gradually decreasing from a position of the largest depth as a distance to a joint on said first main surface between said first main electrode and a top surface of said second side diffusion region decreases. - View Dependent Claims (2, 3, 4, 5, 6, 7, 8, 9, 10, 11, 12, 13, 14, 15, 16, 17, 18, 19, 20, 21, 22, 23, 24, 25, 26, 27, 28, 29, 30, 31, 32, 33)
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34. An insulated gate transistor comprising:
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a semiconductor substrate of a first conductivity type comprising a first main surface and a second main surface;
a first semiconductor layer of a second conductivity type which extends from said first main surface of said semiconductor substrate toward an interior of said semiconductor substrate and comprises a first bottom surface forming a substantially flat surface substantially parallel to said first main surface;
a fifth semiconductor layer of said second conductivity type which extends from said first main surface of said semiconductor substrate toward said interior of said semiconductor substrate and comprises a second bottom surface which forms a substantially flat surface substantially parallel to said first main surface and is situated at a depth smaller than a depth at which said first bottom surface is situated;
a main trench passing from said first main surface toward said interior of said semiconductor substrate to separate said first semiconductor layer and said fifth semiconductor layer from each other, said main trench comprising a bottom portion situated at a depth greater than said depth at which said first bottom surface is situated;
an insulating film formed on said main trench so that each of said bottom portion and a side surface of said main trench is entirely covered with said insulating film;
a control electrode formed over said insulating film and filled into said main trench;
a second semiconductor layer of said first conductivity type which extends from said first main surface toward an interior of said first semiconductor layer, said second semiconductor layer comprising a top surface included in said first main surface, a bottom surface facing said top surface, and first and second side surfaces which face each other and vertically interposed between said top surface and said bottom surface;
a first main electrode formed on said top surface of said second semiconductor layer and a top surface of said fifth semiconductor layer;
a fourth semiconductor layer of said first conductivity type extending from said second main surface of said semiconductor substrate toward said interior of said semiconductor substrate; and
a second main electrode formed on said second main surface of said semiconductor substrate and electrically connected to said fourth semiconductor layer, wherein said first side surface of said second semiconductor layer is joined to said side surface of said main trench, said second bottom surface of said fifth semiconductor layer faces said fourth semiconductor layer with said semiconductor substrate interposed therebetween, and an impurity concentration of said fifth semiconductor layer is lower than that of said first semiconductor layer. - View Dependent Claims (35, 36, 37, 38, 39, 40, 41)
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42. An insulated gate transistor comprising:
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a semiconductor substrate of a first conductivity type comprising a first main surface and a second main surface;
a first semiconductor layer of a second conductivity type shaped like a well which extends from said first main surface of said semiconductor substrate toward an interior of said semiconductor substrate and comprises a first side diffusion region, a second side diffusion region facing said first side diffusion region and a flat region which is interposed between said first side diffusion region and said second side diffusion region and comprises a first bottom surface forming a substantially flat surface substantially parallel to said first main surface;
a main trench passing from said first main surface through said first semiconductor layer toward said interior of said semiconductor substrate, to separate said first side diffusion region and said flat region from each other, said main trench comprising a bottom portion situated at a depth greater than a depth at which said first bottom surface is situated;
an insulating film formed on said main trench so that each of said bottom portion and a side surface of said main trench is entirely covered with said insulating film;
a control electrode formed over said insulating film and filled into said main trench;
a second semiconductor layer of said first conductivity type extending from said first main surface toward an interior of said first semiconductor layer, said second semiconductor layer comprising a top surface included in said first main surface, a bottom surface facing said top surface, and first and second side surfaces which face each other and are vertically interposed between said top surface and said bottom surface of said second semiconductor layer;
a well layer of said second conductivity type extending from said first main surface toward said interior of said semiconductor substrate and facing said first side diffusion region;
a fifth semiconductor layer of said second conductivity type extending from a region in said first main surface which is interposed between said first side diffusion region and a side diffusion region of said well layer toward said interior of said semiconductor substrate, said fifth semiconductor layer being joined to a portion of said first side diffusion region and a portion of said side diffusion region of said well layer, and comprising a second bottom surface which forms a substantially flat surface substantially parallel to said first main surface and is situated at a depth smaller than said depth at which said first bottom surface is situated;
a fourth semiconductor layer of said first conductivity type extending from said second main surface of said semiconductor substrate toward said interior of said semiconductor substrate;
a first main electrode formed on said top surface of said second semiconductor layer and a top surface of said fifth semiconductor layer; and
a second main electrode formed on said second main surface of said semiconductor substrate and electrically connected to said fourth semiconductor layer, wherein said first side surface of said second semiconductor layer is joined to said side surface of said main trench, said second bottom surface of said fifth semiconductor layer faces said fourth semiconductor layer with said semiconductor substrate interposed therebetween, and an impurity concentration of said fifth semiconductor layer is lower than that of said first semiconductor layer. - View Dependent Claims (43, 44, 45, 46, 47, 48, 49)
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50. An insulated gate transistor comprising:
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a semiconductor substrate of a first conductivity type comprising a first main surface and a second main surface;
a first semiconductor layer of a second conductivity type which extends from said first main surface of said semiconductor substrate toward an interior of said semiconductor substrate and comprises a first bottom surface forming a substantially flat surface substantially parallel to said first main surface;
a main trench passing from said first main surface toward said interior of said semiconductor substrate and comprising a bottom portion situated at a depth greater than a depth at which said first bottom surface is situated;
an insulating film formed on said main trench so that each of said bottom portion and a side surface of said main trench is entirely covered with said insulating film;
a control electrode formed over said insulating film and filled into said main trench;
a second semiconductor layer of said first conductivity type which extends from said first main surface toward an interior of said first semiconductor layer, said second semiconductor layer comprising a top surface included in said first main surface, a bottom surface facing said top surface, and first and second side surfaces which face each other and vertically interposed between said top surface and said bottom surface;
a sixth semiconductor layer of said first conductivity type comprising a top surface which is in face-to-face contact with said first bottom surface of said first semiconductor layer, a third bottom surface facing an interface between said top surface of said sixth semiconductor layer and said first bottom surface of said first semiconductor layer, and third and fourth side surfaces vertically interposed between said interface and said third bottom surface;
a first main electrode formed on a top surface of said first semiconductor layer and said top surface of said second semiconductor layer which are included in said first main surface;
a fourth semiconductor layer of said first conductivity type extending from said second main surface of said semiconductor substrate toward said interior of said semiconductor substrate;
a second main electrode formed on said second main surface of said semiconductor substrate and electrically connected to said fourth semiconductor layer, wherein each of said first side surface of said second semiconductor layer, a side surface of said first semiconductor layer connected to said bottom surface of said second semiconductor layer and said third side surface of said sixth semiconductor layer is joined to said side surface of said main trench, and an impurity concentration of said sixth semiconductor layer is higher than that of said first semiconductor layer and is lower than that of said fourth semiconductor layer. - View Dependent Claims (51, 52, 53, 54, 55, 56, 57, 58, 59, 60, 61, 62, 63, 64, 65)
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Specification