Interferometric modulation pixels and manufacturing method thereof
First Claim
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1. A method of manufacturing an interferometric modulation pixel, comprising:
- forming a first electrode layer on a transparent substrate, wherein an uppermost layer of the first electrode layer is an insulating layer;
forming a sacrificial layer on the insulating layer;
forming at least two first openings in the sacrificial layer and the first electrode layer to demarcate and define a first electrode, wherein the first electrode is made from the first electrode layer;
coating a photosensitive material on the sacrificial layer and in the first openings;
patterning the photosensitive material to form supports in the first openings;
forming a second electrode layer on the sacrificial layer and the supports;
forming at least two second openings in the second electrode layer to define a second electrode, wherein the second electrode is made from the second electrode layer and the orientation of the two second openings is perpendicular to the two first openings;
removing the sacrificial layer; and
forming a hydrophobic layer on the insulating layer.
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Abstract
A hydrophobic layer covers the cavity-side surface of the bottom electrode of the interferometric modulation pixel. Consequently, the hydrophobic layer prohibits the hydrophilic surface of the bottom electrode from the adsorption of water molecules, thereby preventing the top electrode from being pulled toward the bottom electrode when the interferometric modulation pixel is active.
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Citations
22 Claims
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1. A method of manufacturing an interferometric modulation pixel, comprising:
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forming a first electrode layer on a transparent substrate, wherein an uppermost layer of the first electrode layer is an insulating layer;
forming a sacrificial layer on the insulating layer;
forming at least two first openings in the sacrificial layer and the first electrode layer to demarcate and define a first electrode, wherein the first electrode is made from the first electrode layer;
coating a photosensitive material on the sacrificial layer and in the first openings;
patterning the photosensitive material to form supports in the first openings;
forming a second electrode layer on the sacrificial layer and the supports;
forming at least two second openings in the second electrode layer to define a second electrode, wherein the second electrode is made from the second electrode layer and the orientation of the two second openings is perpendicular to the two first openings;
removing the sacrificial layer; and
forming a hydrophobic layer on the insulating layer. - View Dependent Claims (2, 3, 4, 5, 6, 7, 8, 9, 10)
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11. A method of manufacturing an interferometric modulation pixel, comprising:
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forming a first electrode layer on a transparent substrate, wherein a uppermost layer of the first electrode layer is an insulating layer;
forming a hydrophobic layer on the insulating layer forming a sacrificial layer on the hydrophobic layer;
forming at least two first openings in the sacrificial layer, the hydrophobic layer and the first electrode layer to define a first electrode, wherein the first electrode is made from the first electrode layer;
coating a photosensitive material on the sacrificial layer and in the first openings;
patterning the photosensitive material to form supports in the first openings;
forming a second electrode layer on the sacrificial layer and the supports;
forming at least two second openings in the second electrode layer to define a second electrode, wherein the second electrode is made from the second electrode layer and the orientation of the two second openings is perpendicular to the two first openings; and
removing the sacrificial layer. - View Dependent Claims (12, 13, 14, 15, 16, 17, 18, 19)
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20. An interferometric modulation pixel, comprising:
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a first electrode;
a movable second electrode being situated above the first electrode and being parallel to the first electrode;
two supports between the first electrode and the second electrode to form a cavity within the first and the second electrodes; and
a hydrophobic layer on a cavity-side surface of the first electrode to prevent the first electrode from adsorbing water molecules. - View Dependent Claims (21, 22)
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Specification