Belay device

• US 20050051385A1
• Filed: 12/22/2003
• Published: 03/10/2005
• Est. Priority Date: 09/09/2003
• Status: Active Grant

• Current Assignee: Faders SA
• Original Assignee: Faders SA
• Inventors: Klingler, Gregory Lee
• Granted Patent: US 7,055,651 B2
• Time in Patent Office: Days
• US Class Current: 182/5
• CPC Class Codes: A62B 1/14 with brakes sliding on the rope

Abstract

An improved Belay Device is provided consisting of a Base (14), Rope Locking Ring (36), Cover (48), and Connecting Pin (58). The Base (14) contains a Protruding Cylindrical Core (18) with a Base Rope Channel (20). The Protruding Cylindrical Core (18) is received within a Central Hole (34) of the Rope Locking Ring (36). The Rope Locking Ring (36) contains an Upper Ring Rope Channel (38) and Lower Ring Rope Channel (40) that, in normal operating configuration, align with the Base Rope Channel (20) thus forming one continuous rope channel. An abrupt force on a rope passing through the device causes the Rope Locking Ring (36) to rotate with respect to the Protruding Cylindrical Core (18) thus destroying the alignment of the Lower Ring Rope Channel (40), Base Rope Channel (20), and Upper Ring Rope Channel (38). The rope thus becomes pinched or locked in the transition regions between these rope channels. The rope may be released by exerting pressure on a Handle (44) extending outward from the Rope Locking Ring (36). The improved Belay Device has a rope path which passes directly through the axis of rotation of the Rope Locking Ring (36). Relative to the prior art, this feature offers the capability to have a smaller distance between the axis of rotation and the rope pinch area, thus providing greater leverage.

Claims

1. A device used, in conjunction with a rope, to control the movement of a weight attached to said rope, comprising:

a) a base plate with a protruding cylindrical core and an attachment means;

said protruding cylindrical core being supported in cantilever fashion by said base plate and containing a base rope channel through which a rope may be threaded;

said base rope channel extending through said protruding cylindrical core and being open at a front face of said protruding cylindrical core;

a back portion of said protruding cylindrical core, behind said base rope channel, forming a continuous cylinder;

said base rope channel being positioned so as to pass though an axis of rotation of said device;

said attachment means enabling said device to be attached either to a belayer'"'"'s harness or to a fixed anchor point,

b) a rope locking ring with a controlled release means;

said rope locking ring containing a central opening, an upper rope channel through which said rope may be threaded, and a lower rope channel through which said rope may be threaded;

said central opening being dimensioned so as to receive said protruding cylindrical core;

said upper rope channel passing through an upper portion of said rope locking ring;

said lower rope channel passing through a lower portion of said rope locking ring;

both said upper rope channel and said lower rope channel being open at a front surface of said rope locking ring;

said lower rope channel, said upper rope channel, and said base rope channel forming one continuous rope channel through said device when said device is in a normal operating configuration;

said rope locking ring further containing a continuous ring portion, behind said upper rope channel and said lower rope channel, for integrity;

said rope causing said rope locking ring with said controlled release means to rotate with respect to said protruding cylindrical core in an event that said rope begins to move quickly through said device such as in the case of a fall by a climber;

rotation of said rope locking ring causing said rope to be pinched at two rope channel transition regions between said lower rope channel, said base rope channel, and said upper rope channel;

exertion of force on said controlled release means after said device has locked said rope causing said rope locking ring to rotate in a direction that causes the release of the pinch on said rope in said two rope channel transition regions,

c) a cover with a cover closure means and a cover rotation means;

said cover dimensioned and positioned such that in said normal operating configuration said cover sufficiently blocks a front opening of said continuous rope channel such that said rope cannot come free from said device;

said cover rotation means allowing said cover to be rotated into a position exposing said continuous rope channel so that said rope may be threaded through said device, then rotated back into said normal operating configuration;

said closure means allowing said cover to be secured in said normal operating configuration,

d) a connecting means allowing said base with said rope locking ring to be joined to said cover in a manner which does not interfere with the required rotation of said rope locking ring

2. The device of claim 1 wherein said attachment means comprises a carabiner attachment arm with a carabiner attachment hole;

said carabiner attachment arm extending beyond the profile of said rope locking ring when said device is in said normal operating configuration;

said carabiner attachment hole extending through said carabiner attachment arm and dimensioned so a to receive a carabiner for attachment purposes.

3. The device of claim 1 wherein said controlled release means comprises a handle attached to said rope locking ring and extending outward from said rope locking ring.

4. The device of claim 1 wherein said cover closure means comprises a cover carabiner hole extending through said cover, said cover carabiner hole being aligned with said carabiner attachment hole when said device is in said normal operating configuration, such that said carabiner may be clipped through both said carabiner attachment hole and said cover carabiner hole.

5. The device of claim 1 wherein said connecting means comprises a base pin hole, a pin, and a cover pin hole;

said base pin hole extending through said base and being positioned roughly opposite from said attachment means, said base pin hole further being dimensioned so as to receive said pin;

said cover pin hole extending through said cover and being positioned so as to align with said base pin hole, said cover pin hole further being dimensioned so as to receive said pin, said pin extending through both said base pin hole and said cover pin hole.

6. The device of claim 5 wherein said cover rotation means comprises said pin and said cover pin hole;

said cover being able to rotate with respect to said pin.

7. The device of claim 5 further containing a curved channel;

said curved channel extending through said rope locking ring and being positioned such that said pin extends through said curved channel;

the curvature of said curved channel being such that said pin does not interfere with the rotation of said rope locking ring required to lock said rope;

said curved channel allowing said pin to be positioned within the extents of said rope locking ring thereby allowing for said device to be relatively small.

8. The device of claim 7 wherein said curved channel further provides a mechanical stop, the length of said curved channel being set such that upon rotation of said rope locking ring said pin contacts an upper wall of said curved channel, thus stopping further rotation of said rope locking ring;

said length of said curved channel being set such that said rotation of said rope locking ring is stopped before said rope is excessively pinched in said rope channel transition regions;

said mechanical stop thereby preventing excessive forces, which might damage said rope, from being fully transmitted to said rope at the pinch points of said rope in said rope channel transition regions, while still allowing sufficient forces to lock said rope.

9. A device used, in conjunction with a rope, to control the movement of a weight attached to said rope, comprising:

a) a base plate with a protruding cylindrical core and an attachment means;

said protruding cylindrical core being supported in cantilever fashion by said base plate and containing a base rope channel through which a rope may be threaded;

said base rope channel extending through said protruding cylindrical core and being open at a front face of said protruding cylindrical core;

a back portion of said protruding cylindrical core, behind said base rope channel, forming a continuous cylinder, the walls of said base rope channel extending upward less than the fill diameter of said protruding cylindrical core thus exposing an upper portion of a front face of said continuous cylinder in a region above said walls of said base rope channel, along with a base rope channel left wall top portion and a base rope channel right wall top portion;

said base rope channel being positioned so as to pass though an axis of rotation of said device;

said attachment means enabling said device to be attached either to a belayer'"'"'s harness or to a fixed anchor point,

b) a rope locking ring with a controlled release means;

said rope locking ring containing a central opening, an upper rope channel through which said rope may be threaded, and a lower rope channel through which said rope may be threaded;

said central opening being dimensioned so as to receive said protruding cylindrical core;

a back portion of said central opening being circular in cross section, a front portion of said central opening having a cross section which is a partial circle interrupted by a portion protruding inward from a side of said rope locking ring;

said portion protruding inward from a side of said rope locking ring thus forming a rope locking arm;

said rope locking arm being positioned and dimensioned such that in a normal operating configuration a back face of said rope locking arm resides just to the front of a right side of said upper portion of a front face of said continuous cylinder, and a bottom face of said rope locking arm residing just above said base rope channel right wall top portion;

said upper rope channel passing through an upper portion of said rope locking ring;

said lower rope channel passing through a lower portion of said rope locking ring;

both said upper rope channel and said lower rope channel being open at a front surface of said rope locking ring;

said lower rope channel, said upper rope channel, and said base rope channel forming one continuous rope channel through said device when said device is in a normal operating configuration;

said rope locking ring further containing a continuous ring portion, behind said upper rope channel and said lower rope channel, for integrity;

said rope causing said rope locking ring with said controlled release means to rotate with respect to said protruding cylindrical core in an event that said rope begins to move quickly through said device such as in the case of a fall by a climber, rotation of said rope locking ring causing said rope to be pinched at two rope pinch regions, a lower rope pinch region being the transition region between said lower rope channel and said base rope channel, an upper rope pinch region being the region between said rope locking arm and said base rope channel left wall top portion;

exertion of force on said controlled release means after said device has locked said rope causing said rope locking ring to rotate in a direction that causes the release of the pinch on said rope in said two rope pinch regions,

c) a cover with a cover closure means and a cover rotation means;

said cover dimensioned and positioned such that in said normal operating configuration said cover sufficiently blocks a front opening of said continuous rope channel such that said rope cannot come free from said device;

said cover rotation means allowing said cover to be rotated into a position exposing said continuous rope channel so that said rope may be threaded through said device, then rotated back into said normal operating configuration;

said closure means allowing said cover to be secured in said normal operating configuration,

d) a connecting means allowing said base with said rope locking ring to be joined to said cover in a manner which does not interfere with the required rotation of said rope locking ring.

10. The device of claim 9 wherein said attachment means comprises a carabiner attachment arm with a carabiner attachment hole;

said carabiner attachment arm extending beyond the profile of said rope locking ring when said device is in said normal operating configuration;

said carabiner attachment hole extending through said carabiner attachment arm and dimensioned so a to receive a carabiner for attachment purposes.

11. The device of claim 9 wherein said controlled release means comprises a handle attached to said rope locking ring and extending outward from said rope locking ring.

12. The device of claim 9 wherein said cover closure means comprises a cover carabiner hole extending through said cover, said cover carabiner hole being aligned with said carabiner attachment hole when said device is in said normal operating configuration, such that said carabiner may be clipped through both said carabiner attachment hole and said cover carabiner hole.

13. The device of claim 9 wherein said connecting means comprises a base pin hole, a pin, and a cover pin hole;

said base pin hole extending through said base and being positioned roughly opposite from said attachment means, said base pin hole further being dimensioned so as to receive said pin;

said cover pin hole extending through said cover and being positioned so as to align with said base pin hole, said cover pin hole further being dimensioned so as to receive said pin, said pin extending through both said base pin hole and said cover pin hole.

14. The device of claim 13 wherein said cover rotation means comprises said pin and said cover pin hole;

said cover being able to rotate with respect to said pin.

15. The device of claim 13 further containing a curved channel;

said curved channel extending through said rope locking ring and being positioned such that said pin extends through said curved channel;

the curvature of said curved channel being such that said pin does not interfere with the rotation of said rope locking ring required to lock said rope;

said curved channel allowing said pin to be positioned within the extents of said rope locking ring thereby allowing for said device to be relatively small.

16. The device of claim 15 wherein said curved channel further provides a mechanical stop, the length of said curved channel being set such that upon rotation of said rope locking ring said pin contacts an upper wall of said curved channel, thus stopping further rotation of said rope locking ring;

said length of said curved channel being set such that said rotation of said rope locking ring is stopped before said rope is excessively pinched in said rope pinch regions;

said mechanical stop thereby preventing excessive forces, which might damage said rope, from being fully transmitted to said rope at the pinch points of said rope in said rope pinch regions, while still allowing sufficient forces to lock said rope.