Method for producing white light emission by means of secondary light excitation and its product

• US 20050057145A1
• Filed: 03/12/2004
• Published: 03/17/2005
• Est. Priority Date: 09/17/2003
• Status: Abandoned Application

• Current Assignee: NAN YA Plastics Corporation
• Original Assignee: NAN YA Plastics Corporation
• Inventors: Chang, Chi-Ming, Fung, Dein-Run, Shieh, Sung-Yueh, Yang, Ming-Fa
• Application Number:
  US10/798,951
• Publication Number:
  US 20050057145A1
• Time in Patent Office: Days
• US Class Current: 313/503
• CPC Class Codes: C09K 11/7731 with alkaline earth metals
• CPC Class Codes: C09K 11/7734 Aluminates
• CPC Class Codes: C09K 11/7739 with halogens
• CPC Class Codes: C09K 11/7768 with alkaline earth metals
• CPC Class Codes: C09K 11/7769 Oxides C09K11/7768 takes precedence
• CPC Class Codes: C09K 11/7774 Aluminates
• CPC Class Codes: C09K 11/778 Borates
• CPC Class Codes: C09K 11/7786 with alkaline earth metals
• CPC Class Codes: C09K 11/7787 Oxides C09K11/7785 takes precedence
• CPC Class Codes: C09K 11/7794 Vanadates; Chromates; Molybdates; Tungstates
• CPC Class Codes: H01L 33/502 Wavelength conversion materials
• CPC Class Codes: H01L 33/504 Elements with two or more wavelength conversion materials
• CPC Class Codes: Y02B 20/00 Energy efficient lighting technologies, e.g. halogen lamps or gas discharge lamps

Abstract

A method for producing white light emission by means of secondary light excitation comprising the application of a light source such as Light Emitting diode (LED) or Laser Diode (LD) which may generate ultra violet light or violet light, with wavelength between 360˜420 nm, to excite blue phosphor to produce the broadband first exciting light spectrum having blue light as the main wave crest; the first exciting light in turn excites the yellow phosphor having lower energy level to produce the broadband secondary exciting light having yellow light as the main wave crest; the amount of the two phosphors are adjusted to some specific ratio so that the first exciting light spectrum and the secondary exciting light spectrum emitted by the phosphors enable the light-blend and complementary effect to produce a complete white light spectrum; Besides, red phosphor or green phosphor which may be excited by ultra violet or violet light may be added to adjust the color rendering effect and color temperature of the white light produced by this method and obtain other kinds of light source of different color.

Claims

1. A method for producing white light emission by means of the secondary light excitation, wherein the light emitting component for generating violet or ultra violet light is employed to generate violet or ultra violet light with wavelength between 360˜

420 nm which excites the first blue phosphor to emit the light of the first spectrum, and the light of the first spectrum excites the second yellow phosphor to emit the light of the secondary spectrum, then the light of the first spectrum blends with the light of the secondary spectrum to produce white light emission.

2. The method as described in claim 1, wherein the light emitting component used as light source is violet or ultra violet Light Emitting Diode (LED).

3. The method as described in claim 1, wherein the light emitting component used as light source is violet or ultra violet Laser Diode (LD).

4. The method as described in claim 1, wherein the color temperature and color rendering effect of white light may be adjusted by adjusting the weight proportion of blue phosphor and yellow phosphor.

5. The method as described in claim 1, wherein the light source of different colors may be obtained by adding proper amount of red phosphor and green phosphor into the packing layer.

6. A white light emitting component for producing white light emission by means of secondary light excitation comprising a LED chip which emits violet or ultra violet light with wavelength between 360˜

420 nm and a resin packing layer coated on the LED chip, wherein the resin packing layer is a mixture of packing material, blue phosphor and yellow phosphor, and the blue phosphor is selected from the group consisting of Sr₁₀(PO₄)₆Cl₁₂;

Eu²⁺, Ca₁₀(PO₄)₆Cl₁₂;

Eu²⁺, Ba₁₀(PO₄)₆Cl₁₂;

Eu²⁺, Sr₅(PO₄)₃Cl;

Eu²⁺ and (BaMgAl₁₀O_17;

Eu²⁺,Mn²⁺), and the yellow phosphor is selected from the group consisting of Y₃Al₅O₁₂;

Ce³⁺, Y₃Ga₅O₁₂;

Ce³⁺, Gd₃Al₅O₁₂;

Ce³⁺, and Gd₃Ga₅O₁₂;

Ce³⁺.

7. The while light emitting component as described in claim 6, wherein the resin packing layer further contains green phosphor, and the green phosphor is selected from the group consisting of (BaMg₂Al₁₆O₂₇:

Eu²⁺,Mn²⁺), (YBO₃;

Ce³⁺,Tb³⁺), SrAl₂S₄;

Eu²⁺, BaAl₂S₄;

Eu²⁺, CaAl₂S₄;

Eu²⁺, SrGa₂S₄;

Eu²⁺, BaGa₂S₄;

Eu²⁺, and CaGa₂S₄;

Eu²⁺.

8. The white light emitting semiconductor component as described in claim 6, wherein the resin packing layer further contains red phosphor, and the red phosphor is selected from the group consisting of (Y₂O₂S:

Eu²⁺,Bi³⁺), (YVO₄;

Eu²⁺,Bi³⁺), SrS;

Eu²⁺, SrY₂S₄;

Eu²⁺, CaLaS₄;

Ce³⁺, CaS;

Eu²⁺, and SrS;

Eu²⁺.

9. The white light emitting semiconductor component as described in claim 7, wherein the resin packing layer further contains red phosphor, and the red phosphor is selected from the group consisting of (Y₂O₂S:

Eu²⁺,Bi³⁺), (YVO₄;

Eu²⁺,Bi³⁺), SrS;

Eu²⁺, SrY₂S₄;

Eu²⁺, CaLaS₄;

Ce³⁺, CaS;

Eu²⁺, and SrS;

Eu²⁺.

10. The white light emitting semiconductor component as described in claim 8, wherein if the total weight of the packing layer is A;

the weight of the packing material is E;

the weight of the blue phosphor is B;

the weight of the yellow phosphor is Y;

the weight of the red phosphor is R; and

the weight of the green phosphor is G;

then relation between each individual ingredient in weight shall fulfill the following condition;

E≧

50% A;


B+Y+R+G≦

50% A;


5% A≦

B≦

40% A;


5% A≦

Y≦

40% A;


0.001% A≦

R≦

20% A; and


0.0001% A≦

G≦

20% A.

11. The white light emitting component as described in claim 9, wherein if the total weight of the packing layer is A;

the weight of the packing material is E;

the weight of the blue phosphor is B;

the weight of the yellow phosphor is Y;

the weight of the red phosphor is R; and

the weight of the green phosphor is G;

then relation between each individual ingredient in weight shall fulfill the following condition;

E≧

50% A;


B+Y+R+G≦

50% A;


5% A≦

B≦

40% A;


5% A≦

Y≦

40% A;


0.001% A≦

R≦

20% A; and


0.0001% A≦

G≦

20% A.

12. The white light emitting component as described in claim 8, wherein the resin packing layer has a two-layer laminated structure of which the first coating layer is a mixture of the packing material and the blue phosphor, and is coated on the diode chip, and the second coating layer is a mixture of the packing material, the yellow phosphor, the blue phosphor, the red phosphor and the green phosphor, and is coated on the first coating layer, and if the total weight of the first coating layer is A;

the weight of the packing material in the first coating layer is E; and

the weight of the blue phosphor in the first coating layer is B;

then the relation between each individual ingredient in weight shall fulfill the condition of

E≧

50% A; and

5% A≦

B≦

50% A;

and if the total weight of the second coating layer is X;

the weight of the packing material in the second coating layer is E;

the weight of the blue phosphor in the second coating layer is B;

the weight of the yellow phosphor in the second coating layer is Y;

the weight of the red phosphor in the second coating layer is R; and

the weight of the green phosphor in the second layer is G;

then the relation between each individual ingredient shall fulfill the following condition;

E≧

50% X;


B+Y+R+G≦

50% X;


0% X≦

B≦

5% X;


5% X≦

Y≦

50% X;


0.001% X≦

R≦

20% X; and


0.0001% X≦

G≦

20% X.

13. The white light emitting component as described in claim 9, wherein the resin packing layer has a two-layer laminated structure of which the first coating layer is a mixture of the packing material and the blue phosphor, and is coated on the diode chip, and the second coating layer is a mixture of the packing material, the yellow phosphor, the blue phosphor, the red phosphor and the green phosphor, and is coated on the said first coating layer, and if the total weight of the first coating layer is A;

the weight of the packing material in the first coating layer is E; and

the weight of the blue phosphor in the first coating layer is B;

then the relation between each individual ingredient in weight shall fulfill the condition of

E≧

50% A; and

5% A≦

B≦

50% A;

and if the total weight of the second coating layer is X;

the weight of the packing material in the second coating layer is E;

the weight of the blue phosphor in the second coating layer is B;

the weight of the yellow phosphor in the second coating layer is Y;

the weight of the red phosphor in the second coating layer is R; and

the weight of the green phosphor in the second layer is G;

then the relation between each individual ingredient shall fulfill the following condition;

E≧

50% X;


B+Y+R+G≦

50% X;


0% X≦

B≦

5% X;


5% X≦

Y≦

50% X;


0.001% X≦

R≦

20% X; and


0.0001% X≦

G≦

20% X.

14. The white light emitting component as described in claim 12 wherein a third coating layer made of the packing material is further coated on the second coating layer.

15. The white light emitting component as described in claim 13 wherein a third coating layer made of the packing material is further coated on the second coating layer.