Fuel cell voltage control

• US 20050074649A1
• Filed: 10/07/2003
• Published: 04/07/2005
• Est. Priority Date: 10/07/2003
• Status: Active Grant

• Current Assignee: Audi AG (Volkswagen AG)
• Original Assignee: UTC Fuel Cells, LLC (Doosan Corporation)
• Inventors: Skiba, Tommy, Grubb, Paul A., Jayne, David D., Grover, Rishi, Remmers, Timothy M., Sedlacek, Wesley E. Jr.
• Granted Patent: US 7,041,405 B2
• Time in Patent Office: Days
• US Class Current: 429/429
• CPC Class Codes: H01M 2250/10 Fuel cells in stationary systems, e.g. emergency power source in plant
• CPC Class Codes: H01M 8/04014 Heat exchange using gaseous fluids; Heat exchange by combustion of reactants
• CPC Class Codes: H01M 8/04029 Heat exchange using liquids
• CPC Class Codes: H01M 8/04037 Electrical heating
• CPC Class Codes: H01M 8/04097 with recycling of the reactants H01M8/04119, H01M8/04104 take precedence
• CPC Class Codes: H01M 8/04231 Purging of the reactants
• CPC Class Codes: H01M 8/04238 Depolarisation
• CPC Class Codes: H01M 8/04268 Heating of fuel cells during the start-up of the fuel cells
• CPC Class Codes: H01M 8/0432 Temperature; Ambient temperature
• CPC Class Codes: H01M 8/04335 of cathode reactants at the inlet or inside the fuel cell
• CPC Class Codes: H01M 8/04358 of the coolant
• CPC Class Codes: H01M 8/04955 Shut-off or shut-down of fuel cells
• CPC Class Codes: Y02B 90/10 Applications of fuel cells in buildings
• CPC Class Codes: Y02E 60/50 Fuel cells

Abstract

An auxiliary load (148) for a fuel cell stack (102) is alternatively connected and disconnected from the fuel cell external circuit (177, 178) by a switch (200) in response to a switch control (201), repetitively, during startup and shutdown. The switch may be an insulated gate bipolar transistor (208) which is turned on and off by hunting between an upper limit voltage (207) and a lower limit voltage (208), which may be performed by compare circuits (205, 206), by the controller (202), or by commercially available voltage responsive hysteresis switches. Schedules of duty cycle as a function of cell stack voltage for startup (212) and shutdown (213) control a pulse width modulator (215) which operates the switch. Controls (229, 231) may limit the modulation so that the auxiliary load does not overheat, in response to temperature (221) of the load or a voltage/power model (235). The auxiliary load may comprise a heater in a water accumulator (247), an air intake (257) or an enthalpy recovery device (262).

Claims

1. A fuel cell power plant, comprising:

a plurality of fuel cells serially connected in a stack having a pair of external circuit output terminals;

a voltage limiting auxiliary load, disposed to dissipate heat in an element of said fuel cell power plant so as to raise the temperature of said element;

a switch connected in series with said auxiliary load between said terminals; and

switch control means operable during fuel cell stack operation transitions selected from startup and shutdown for causing said switch to alternatively (a) connect said auxiliary load between said terminals, (b) disconnect said auxiliary load from at least one of said terminals, repetitively during at least one of said transitions, in response to electrical output of said fuel cell stack, and operable during periods of time exclusive of start up and shutdown in response to temperature resulting from heat dissipated by said auxiliary load in said element.

2. A fuel cell power plant, comprising:

a plurality of fuel cells serially connected in a stack having a pair of external circuit output terminals;

a voltage limiting auxiliary load;

a switch connected in series with said auxiliary load between said terminals; and

switch control means operable during fuel cell stack operation transitions selected from startup and shutdown for causing said switch to alternatively (a) connect said auxiliary load between said terminals and (b) disconnect said auxiliary load from at least one of said terminals, repetitively during at least one of said transitions.

3. A power plant according to claim 2 wherein:

said switch control means is operable in response to electrical output of said fuel cell stack.

4. A power plant according to claim 2 wherein:

said switch control means comprises pulse width modulation responsive to a function of the voltage across said terminals.

5. A power plant according to claim 4 wherein:

said function is at least one schedule of desired duty cycle as function of the voltage across said terminal.

6. A power plant according to claim 5 wherein:

said function is a first schedule during startup and a second schedule, different from said first schedule, during shutdown.

7. A power plant according to claim 4 wherein:

said switch control means limits said duty cycle in response to a function of power dissipated in said auxiliary load.

8. A power plant according to claim 2 wherein:

said switch control means limits the amount of time that said switch connects said auxiliary load between said terminals in response to a function of power dissipated in said auxiliary load.

11. A power plant according to claim 2 further comprising:

temperature means for providing a signal indicative of the temperature of said auxiliary load; and

wherein;

said switch control means limits the amount of time that said switch connects said auxiliary load between said terminals in response to said signal indicating a temperature in excess of a threshold temperature.

12. A power plant according to claim 2 wherein:

said switch control means causes said switch to connect said auxiliary load between said terminals in response to the voltage across said terminals reaching an upper limit voltage and causes said switch to disconnect said auxiliary load from at least one of said terminals in response to the voltage across said terminals reaching a lower limit voltage.

13. A power plant according to claim 12 wherein:

said upper voltage limit is 0.4 volts per cell and said lower voltage limit is 0.0 volts per cell.

14. A power plant according to claim 12 wherein:

said upper voltage limit is 0.2 volts per cell and said lower voltage limit is 0.1 volts per cell.

9. A power plant according to claim 32 wherein:

said switch control means causes said switch to connect said auxiliary load between said terminals in response to the voltage across said terminals reaching 0.4 volts per cell; and

said switch control means causes said switch to disconnect said auxiliary from at least one of said terminals in response to the voltage across said terminals reaching 0.0 volts per cell.

10. A power plant according to claim 32 wherein:

said switch control means causes said switch to connect said auxiliary load between said terminals in response to the voltage across said terminals reaching 0.2 volts per cell; and

said switch control means causes said switch to disconnect said auxiliary from at least one of said terminals in response to the voltage across said terminals reaching 0.1 volts per cell.

15. A fuel cell power plant, comprising:

a plurality of fuel cells serially connected in a stack having a pair of external circuit output terminals;

a voltage limiting auxiliary load, disposed to dissipate heat in an element of said fuel cell power plant so as to raise the temperature of said stack;

a switch connected in series with said auxiliary load between said terminals; and

switch control means operable to control said switch (a) during transitions selected from startup and shut down in response to electrical output of said fuel cell stack and (b) during periods of time exclusive of start up and shut down in response to temperature resulting from heat dissipated by said auxiliary load in said element.

16. A power plant according to claim 15 wherein:

said element is a water accumulator in said fuel cell power plant.

17. A power plant according to claim 15 wherein:

said element conducts oxidant toward said fuel cell stack.

18. A power plant according to claim 15 wherein:

said element is an enthalpy recovery device in said fuel cell power plant.

19. A power plant according to claim 18 wherein:

said auxiliary load comprises conductive graphite composite plates in said enthalpy recovery device.