Substrate processing apparatus and substrate processing method, high speed rotary valve, and cleaning method
First Claim
1. A substrate processing apparatus, comprising:
- a processing vessel provided with a stage holding thereon a substrate to be processed and evacuated at an evacuation port; and
a processing gas supplying system that supplies plural processing gases to said processing vessel separately in the form of a laminar flow, wherein said evacuation port has an evacuation opening extending in a direction generally intersecting perpendicularly to a direction of said laminar flow, said evacuation port is engaged with a valve having a valve body formed with an opening corresponding to said evacuation opening of said evacuation port, said opening being provided so as to cause a displacement with respect to said evacuation port in a direction generally intersecting perpendicularly to an extending direction of said evacuation port, said valve changing a degree of valve opening thereof via said displacement of said opening.
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Accused Products
Abstract
A substrate processing apparatus includes a processing vessel provided with a stage holding thereon a substrate to be processed and evacuated at an evacuation port, and a source gas supplying system that supplies plural source gases to the processing vessel separately in the form of a laminar flow, wherein the evacuation port has a slit-form shape extending in a direction generally intersecting perpendicularly to a direction of the laminar flow, the evacuation port is engaged with a valve having a valve body formed with a slit-form opening corresponding to the slit-form shape of the evacuation port, the slit-form opening being provided so as to cause a displacement with respect to the evacuation port in a direction generally intersecting perpendicularly to an extending direction of the evacuation port, the valve changing a degree of valve opening thereof via displacement of said slit-form opening.
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Citations
63 Claims
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1. A substrate processing apparatus, comprising:
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a processing vessel provided with a stage holding thereon a substrate to be processed and evacuated at an evacuation port; and
a processing gas supplying system that supplies plural processing gases to said processing vessel separately in the form of a laminar flow, wherein said evacuation port has an evacuation opening extending in a direction generally intersecting perpendicularly to a direction of said laminar flow, said evacuation port is engaged with a valve having a valve body formed with an opening corresponding to said evacuation opening of said evacuation port, said opening being provided so as to cause a displacement with respect to said evacuation port in a direction generally intersecting perpendicularly to an extending direction of said evacuation port, said valve changing a degree of valve opening thereof via said displacement of said opening. - View Dependent Claims (2, 3, 4, 5, 6, 7, 8, 9, 10, 11, 12, 13, 14, 15, 16, 17, 18, 19, 20, 21, 22, 23, 24, 25, 26, 27, 52)
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28. A substrate processing apparatus, comprising:
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a processing vessel provided with a stage holding thereon a substrate to be processed;
a processing gas inlet port formed in said processing vessel at a first side of said stage, said processing gas inlet port supplying a processing gas to said substrate to be processed in the form of a laminar flow;
a radical source formed on said processing vessel at a second side different from said first side with respect to said stage, said radical source supplying radicals to said substrate to be processed in the form of a laminar flow;
a first evacuation opening formed in said processing vessel at said first side;
a second evacuation opening formed in said processing vessel at said second side; and
an evacuation system connected to said first evacuation opening via a first variable conductance valve and connected to said second evacuation opening via a second variable conductance valve. - View Dependent Claims (29, 30, 31, 32, 33, 34, 35, 36, 37)
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38. A substrate processing apparatus, comprising:
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a processing vessel provided with a stage holding thereon a substrate to be processed and evacuated at an evacuation port;
a first processing gas supply nozzle formed in said processing vessel at a first side of said stage, said first processing gas supply nozzle introducing a first processing gas into said processing vessel in the form of a first laminar flow;
a second processing gas supply nozzle formed in said processing vessel at a second side of said stage, said second processing gas supply nozzle introducing a second processing gas into said processing vessel in the form of a second laminar flow;
a first evacuation opening of a slit-form formed in said processing vessel at said second side, said first evacuation opening evacuating said first laminar flow therethrough;
a second evacuation opening of a slit form formed in said processing vessel at said first side, said second evacuation opening evacuating said second laminar flow therethrough;
a first evacuation conduit connected to said first evacuation opening;
a second evacuation conduit connected to said second evacuation opening and provided with a conductance variable valve; and
a cleaning gas source connected to said second evacuation conduit at a position between said second evacuation opening and said conductance variable valve. - View Dependent Claims (39)
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40. A high-speed rotary valve, comprising:
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a main body, said main body being formed with;
a cylindrical internal space;
a slit-form suction port extending parallel to said cylindrical internal space in communication with said internal space; and
an evacuation opening communicating with said internal space;
a hollow cylindrical valve body provided rotatably in said main body in engagement with said internal space; and
a rotating mechanism causing said valve body to rotate to an arbitrary position, said valve body being formed with;
a first opening having a slit-form shape corresponding to said suction port; and
a second opening corresponding to the said evacuation opening. - View Dependent Claims (41, 42, 43, 44, 45)
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46. A substrate processing method, comprising the steps of:
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(A) purging an interior of a processing vessel;
(B) introducing a processing gas into said processing vessel from-a first side of a substrate to be processed and evacuating, after processing gas molecules are adsorbed to a surface of said substrate to be processed, said processing gas from a second side opposite to said first side with respect to said substrate to be processed;
(C) purging, after said step (B), an interior of said processing vessel; and
(D) introducing, after said step (C), radicals into said processing vessel from said side of said substrate to be processed, causing oxidation in said processing gas molecules absorbed upon said surface of said substrate to be processed, and causing evacuation from said second side, said radicals being formed by a radical source, said radicals being caused to flow in said steps (A) and (C) to flow from said radical source to an evacuation system and supplied to said processing vessel in said step (D). - View Dependent Claims (47, 48, 53, 54, 55, 56, 57, 58, 59, 60)
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49. A substrate processing method, comprising the steps of:
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causing to flow a processing gas in a processing vessel along a surface of a substrate to be processed and held in said processing vessel from a first side to a second side oppose to said first side and causing adsorption of processing gas molecules upon said surface of said substrate to be processed;
purging an interior of said processing vessel inside; and
oxidizing said processing gas molecules adsorbed upon said surface of said substrate to be processed by causing to flow an oxidation processing gas in said processing vessel along said surface of said substrate to be processed from said first side to said second side, wherein there is provided a step of activating said oxidation processing gas in said processing vessel at said first side by an ultraviolet optical excitation process to form radicals.
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50. A cleaning method of a substrate processing apparatus, said substrate processing apparatus comprising:
- a processing vessel provided with a stage holding thereon a substrate to be processed and evacuated at first and second evacuation ports provided respectively to a first side and a second side of said stage; and
a source gas supply system supplying first and second source gases alternately respectively from said second side to said first side and from said first side to said second side in the form of a laminar flow, wherein there is provided a step of introducing a cleaning gas, in a state said processing vessel is evacuated at said first evacuation opening, into said processing vessel through said second evacuation opening from an evacuation conduit connected to said second evacuation opening. - View Dependent Claims (51)
- a processing vessel provided with a stage holding thereon a substrate to be processed and evacuated at first and second evacuation ports provided respectively to a first side and a second side of said stage; and
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61. A substrate processing method in a substrate processing apparatus, said substrate processing apparatus comprising:
- a processing vessel provided with a stage for holding a substrate to be processed thereon, said processing vessel being evacuated at an evacuation port; and
a processing gas supplying system supplying plural processing gases to said processing vessel separately in the form of a laminar flow, said evacuation port having an evacuation opening extending in a direction where generally intersecting perpendicularly to a direction of said laminar flow flows, said evacuation port being engaged with a valve having a valve body, said valve body having an opening corresponding to an evacuation opening of said evacuation port, said opening being provided movably with respect to said evacuation port in a direction generally perpendicular to an elongating direction of said evacuation port, said valve changing a degree of valve opening as a result of displacement of said opening,said substrate processing method comprising the steps of;
setting a degree of valve opening to a first value and evacuating an interior of said processing vessel from said evacuation port; and
setting a degree of valve opening to a second value smaller than said first value and supplying a processing gas to said processing vessel from said processing gas supplying system.
- a processing vessel provided with a stage for holding a substrate to be processed thereon, said processing vessel being evacuated at an evacuation port; and
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62. A substrate processing method in a substrate processing apparatus, said substrate processing apparatus comprising:
- a processing vessel provided with a state holding thereon a substrate to be processed;
a first processing gas inlet port formed in said processing vessel at a first side of said stage, said first processing gas inlet port supplying a processing gas to said substrate to be processed in the form of a laminar flow;
a second processing gas inlet port formed in said processing vessel at a second side different from said first side of said stage, said second processing gas inlet port supplying a second processing gas to said substrate to be processed in the form of a laminar flow;
a first evacuation port formed in said processing vessel at said first side, said first evacuation port extending in a direction generally perpendicular to a direction of said laminar flow from said first processing gas supplying port;
a second evacuation port formed in said processing vessel at said second side, said second evacuation port extending in a direction generally perpendicular to a direction of said laminar flow form said second processing gas supplying port;
a first valve engaging with said first evacuation port and having a first valve body, said first valve body having a first opening corresponding to said first evacuation port; and
a second valve engaging with said second evacuation port and having a second valve body, said second valve body having a second opening corresponding to said second evacuation port, said first opening being movable with respect to said first evacuation port in a direction generally perpendicular to an elongating direction of said first evacuation port, said second opening being provided movably with respect to said second evacuation port in a direction generally perpendicular to an elongating direction of said second evacuation port, said first valve changing a degree of valve opening as a result of displacement of said first opening, said second valve changing a degree of valve opening as a result of displacement of said second valve opening,said substrate processing method comprising the steps of;
evacuating an interior of said processing vessel by setting said degree of valve opening to maximum for said first and second valves;
introducing said first processing gas into said processing vessel from said first processing gas supplying system by setting said degree of opening of said first valve to a first value and by setting said degree of opening of said second valve to a second value smaller than said first value;
evacuating an interior of said processing vessel by setting said degree of valve opening to maximum for said first and second valves; and
introducing said second processing gas into said processing vessel from said first processing gas supplying system by setting said degree of valve opening of said second valve to a third value and by setting said degree of valve opening of said first valve to a fourth value smaller than said third value.
- a processing vessel provided with a state holding thereon a substrate to be processed;
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63. A substrate processing method in a substrate processing apparatus, said substrate processing apparatus comprising:
- a processing vessel provided with a stage for holding thereon a substrate to be processed;
a processing gas inlet provided in said processing vessel at a first side of said stage, said processing gas inlet supplying a processing gas to said substrate to be processed in the form of a laminar flow;
a radical source provided at a second side of said processing vessel different from said fist side with respect to said stage, said radical source supplying radicals to said substrate to be processed in the form of a laminar flow;
a first evacuation opening formed in said processing vessel at said first side;
a second evacuation opening formed in said processing vessel at said second side; and
an evacuation system coupled to said first evacuation port via a first variable conductance valve and to said second evacuation port via a second variable conductance valve,said method comprising the steps of;
evacuating an interior of said processing vessel by setting a degree of valve opening to maximum for said first and second variable conductance valves;
introducing said processing gas into said processing vessel from said first processing gas supplying system by setting a degree of valve opening of said first conductance valve to a first value and by setting a degree of valve opening of said second variable conductance valve to a second, smaller value;
evacuating an interior of said processing vessel by setting a degree of valve opening of said first and second variable conductance valves to maximum; and
introducing said radicals into said processing vessel from said radical source by setting a degree of valve opening of said second variable conductance valve to a third value and by setting a degree of valve opening of said first variable conductance valve to a fourth value smaller than said third value.
- a processing vessel provided with a stage for holding thereon a substrate to be processed;
Specification