Robotic physical distribution tracking system

• US 20050075752A1
• Filed: 10/07/2004
• Published: 04/07/2005
• Est. Priority Date: 10/07/2003
• Status: Abandoned Application

• Current Assignee: Fanuc Ltd (Fanuc Corporation)
• Original Assignee: Fanuc Ltd (Fanuc Corporation)
• Inventors: Jyumonji, Takashi, Ban, Kazunori
• Application Number:
  US10/959,455
• Publication Number:
  US 20050075752A1
• Time in Patent Office: Days
• US Class Current: 700/213
• CPC Class Codes: B25J 9/1697 Vision controlled systems
• CPC Class Codes: G05B 19/4182 manipulators and conveyor only
• CPC Class Codes: Y02P 90/02 Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]

Abstract

An image of a workpiece (10) conveyed by a feeding conveyor (3) is taken by a camera (7) of a visual sensor to detect a position of the workpiece. The moving amount of the feeding conveyor (3) is detected by a pulse coder (8). When a request for picking up a workpiece is issued to a plurality of robots (RB1, RB2), it is judged whether or not the robots can grip the workpiece positioned most downstream, based on current positions of the robots and a current position of the workpiece. The workpiece should be gripped before it reaches the downstream boundary line (TR1e, TR2e) in the tracking range of the robot. If the workpiece can be gripped, the robot picks up the workpiece. Based on the robot operating speed, the feeding speed of the feeding conveyor (3) is adjusted to reduce the waiting time of the plurality of robots (RB1, RB2) and to reduce the number of failures to hold the workpiece as far as possible.

Claims

1. A robotic physical distribution tracking system comprising a workpiece position detection means for detecting a position of a workpiece conveyed on a feeding conveyor, and a conveyor moving amount detection means for detecting a moving amount of said feeding conveyor, so that a robot handles a workpiece conveyed by said feeding conveyor, while tracking said workpiece, based on a current position of said workpiece determined from a workpiece position determined by said workpiece position detection means and a moving amount of said conveyor determined by said conveyor moving amount detection means, said robotic physical distribution tracking system characterized by further comprising:

a plurality of robots disposed along said feeding conveyor; and

a workpiece distribution control means for judging whether or not one of said plurality of robots can handle one of a plurality of workpieces conveyed by said feeding conveyor, and determining a workpiece to be handled by said one of said plurality of robots, from current positions of said plurality of workpieces, a current position of said one of said plurality of robots, an operating speed of said one of said plurality of robots, and a moving speed of said conveyor.

2. The robotic physical distribution tracking system according to claim 1 wherein, when a request to pick up a workpiece is issued to any one of said plurality of robots, said workpiece distribution control means judges whether or not each of said plurality of workpieces can be handled, in order, from a workpiece positioned most downstream on said feeding conveyor.

3. The robotic physical distribution tracking system according to claim 1, further comprising a means for adjusting the speed of said feeding conveyor.

4. The robotic physical distribution tracking system according to claim 2, further comprising a means for adjusting the speed of said feeding conveyor.