Volume measurement apparatus and method
First Claim
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1. A method for supplying a fluid to a substrate processing apparatus, the method comprising:
- measuring a first level in the vessel with a first ultrasonic signal to provide a first volume measurement;
delivering at least one chemical component to the vessel;
measuring a second level in the vessel with a second ultrasonic signal to provide a second volume measurement;
determining the difference in volume between the first volume measurement and the second volume measurement;
comparing the difference in volume with a pre-determined value; and
discharging chemical components from the vessel to the substrate processing apparatus.
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Abstract
Embodiments of the invention generally provide an electrochemical processing system configured to provide selected amounts of electrolyte composition components for single plating process. The selected amounts of components to be added to an electrolyte composition may be achieved by a volume measurement device using an ultrasonic sensor to measure volume of a vessel.
64 Citations
35 Claims
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1. A method for supplying a fluid to a substrate processing apparatus, the method comprising:
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measuring a first level in the vessel with a first ultrasonic signal to provide a first volume measurement;
delivering at least one chemical component to the vessel;
measuring a second level in the vessel with a second ultrasonic signal to provide a second volume measurement;
determining the difference in volume between the first volume measurement and the second volume measurement;
comparing the difference in volume with a pre-determined value; and
discharging chemical components from the vessel to the substrate processing apparatus. - View Dependent Claims (2, 3, 4, 5, 6, 7)
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8. A method for electroplating at least one layer onto a surface of a substrate surface, the method comprising:
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positioning the substrate in a plating cell on a unitary system platform for a plating technique;
supplying an electrolyte composition to the plating cell by supplying an electrolyte and an amount of one or more chemical components, wherein the amount of one or more chemical components are provided by;
measuring the first level of a vessel with a first ultrasonic signal to provide a first volume measurement;
delivering at least one chemical component to the vessel;
measuring a second level in the vessel with a second ultrasonic signal to provide a second volume measurement;
determining the difference in volume between the first volume measurement and the second volume measurement;
comparing the difference in volume with a pre-determined value; and
discharging chemical components from the vessel to the plating cell; and
depositing a conductive material from the electrolyte composition to the surface of the substrate. - View Dependent Claims (9, 10, 11, 12, 13, 14, 15, 16)
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17. An electrochemical processing system, comprising:
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a system platform having one or more processing cells positioned thereon;
at least one robot positioned to transfer substrates between the one or more processing cells; and
a fluid delivery system in fluid communication with each of the one or more processing cells, the fluid delivery system comprising;
one or more chemical component sources;
a metering pump in fluid communication with each of the chemical component sources;
an electrolyte source in fluid communication with the metering pump; and
a vessel in fluid communication with the metering pump at an input and with the one or more processing cells at an output, the vessel comprising a charging cell, an ultrasonic sensor, and a controller. - View Dependent Claims (18, 19, 20, 21, 22, 23, 24, 25, 26, 27)
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28. An electrochemical processing system, comprising:
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a processing system base having one or more process cell locations thereon;
at least two electrochemical plating cells positioned at two of the process cell locations;
at least one spin rinse dry cell positioned at one of the process cell locations;
at least one substrate bevel clean cell positioned at another one of the process cell locations; and
a fluid delivery system in fluid communication with each of the one or more processing cells, the fluid delivery system comprising;
one or more chemical component sources;
a metering pump in fluid communication with each of the chemical component sources;
a first virgin electrolyte source in fluid communication with the metering pump; and
a vessel in fluid communication with the metering pump at an input and with the one or more processing cells at an output, the vessel comprising a charging cell, an ultrasonic sensor, and a controller. - View Dependent Claims (29, 30, 31, 32, 33, 34, 35)
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Specification