Automatic precision non-contact open-loop fluid dispensing
First Claim
1. A method of automatically dispensing liquid from a pipette comprising:
- restricting gas flow into said pipette to thereby substantially retain a column of liquid there within;
computing a timing parameter based at least in part on (i) height of said liquid column within said pipette, and (ii) a desired quantity of said liquid to dispense; and
automatically controlling gas flow into said pipette in accordance with said timing parameter to thereby dispense substantially said desired quantity of liquid from said pipette.
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Accused Products
Abstract
A rugged, all-electronic fluid dispensing system for use with pipettes or in other contexts indirectly measures fluid flow by using a non-linear system model to correlate vacuum existing at the top of a column of suspended fluid. Non-contact operation is provided to eliminate the need for contact-type closed-loop fluid flow sensing and associated potential cross-contamination risks. In one particular exemplary non-limiting illustrative implementation, an electronic controller within a gun-shaped, cordless self-contained pipetter housing dynamically calculates valve opening time based on a non-linear equation. Calibration is used to derive equation constants, and column vacuum pressure before the valve is opened is used as the independent variable to derive a valve opening time that will result in accurate dispensing of a desired programmed fluid quantity. Repetitive automatic dispensing with accuracies greater than 1% are possible within the context of a relatively inexpensive portable pipette or device without the need for mechanically-complex positive displacement arrangements.
168 Citations
48 Claims
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1. A method of automatically dispensing liquid from a pipette comprising:
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restricting gas flow into said pipette to thereby substantially retain a column of liquid there within;
computing a timing parameter based at least in part on (i) height of said liquid column within said pipette, and (ii) a desired quantity of said liquid to dispense; and
automatically controlling gas flow into said pipette in accordance with said timing parameter to thereby dispense substantially said desired quantity of liquid from said pipette. - View Dependent Claims (2, 3, 4, 5, 6, 7, 8, 9, 10, 11, 12, 13)
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14. A non-contacting, open loop automatic fluid dispensing method comprising:
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programming an amount of fluid to be dispensed from a reservoir;
using a mathematical model to generate a time parameter; and
controlling dispensing of said fluid based at least in part on said time parameter, wherein said method accurately dispenses said desired quantities over different column heights within said reservoir.
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15. The method of automatically dispensing fluid from a fluid reservoir comprising:
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programming an electronic controller with a desired quantity of fluid to be dispensed;
measuring a pressure associated with the fluid reservoir;
deriving at least one open-loop control output parameter from said measured pressure and said programmed desired quantity; and
applying a signal corresponding to said derived open-loop control parameter to at least one fluid flow control element coupled to said fluid reservoir, wherein said applying causes substantially said desired fluid quantity to be automatically dispensed. - View Dependent Claims (16, 17, 18, 19, 20, 21, 22)
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23. A system for automatically dispensing quantities of fluid from a reservoir, comprising:
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a storage medium that stores a parameter relating to a desired quantity of fluid to be dispensed;
a pressure transducer that measures a pressure associated with the reservoir;
at least one fluid flow control element coupled to said reservoir; and
a processor coupled to said storage medium, said processor deriving at least one open-loop control output parameter from said measured pressure and said stored quantity parameter; and
applying an open-loop control signal corresponding to said derived open-loop control parameter to said fluid flow control element to control substantially said desired fluid quantity to be dispensed. - View Dependent Claims (24, 25, 26, 27, 28)
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29. An electronic, hand held fluid dispensing system for use with a laboratory pipette, comprising:
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a housing capable of being held in one hand;
a coupler disposed at least partially within said housing, said coupler being adapted to be removably connected to said pipette;
a source of pressure and/or vacuum;
a valve pneumatically coupled between said source and said coupler;
at least one pressure transducer pneumatically coupled to said coupler, said pressure transducer generating at least one output; and
an electronic controller electrically coupled to control at least said valve and also electrically coupled to said pressure transducer, said electronic controller operating in an open-loop mode to control said valve in accordance with a valve controlled parameter derived from said pressure transducer output, said valve control parameter controlling said valve so that said system automatically, repetitively dispenses substantially a predetermined quantity of fluid from said pipette. - View Dependent Claims (30, 31, 32, 33)
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34. The system as in 29 wherein said hand-held housing is gun-shaped.
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35. The system as in 29 wherein said electronic controller dynamically calculates said valve control parameter based on a non-linear mathematical model.
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36. The system as in 29 wherein said electronic controller uses a look-up table to ascertain said valve control parameter based on measured pressure.
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37. The system as in 29 where further including a further pressure transducer that measures pressure between said source and said valve, and wherein said electronic controller is responsive to said second pressure transducer for controlling said source to compensate for variations in the output pressure of said source.
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38. The system as in 29 wherein said coupler is adapted to accept pipettes of different sizes.
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39. The system as in 29 further including a graphical display disposed on said housing and coupled to said electronic controller.
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40. The system as in 29 further including means for allowing an end user to program said desired quantity.
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41. The system as in 40 wherein said means comprises first and second push buttons mounted on said housing, said first and second push buttons in one mode of operation being used to program said desired quantity, and in a further mode of operation being used to control aspiration and dispensing rate.
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42. The system as in 40 wherein said means comprises software executed by said electronic controller that allows said electronic controller to learn said desired quantity based on user operation of said system.
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43. The system as in 29 wherein said system achieves repeatable dispensing accuracies of better than 1%.
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44. The system as in 29 wherein said fluid control element comprises an electronic valve with a on/off orifice, and wherein said control parameter controls the duration of opening of said valve orifice.
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45. The system as in 29 wherein said fluid control element comprises a valve with a variable orifice, and wherein said control parameter controls the amount said valve orifice is opened.
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46. The system as in 29 wherein said electronic controller controls said source to reduce undesired dripping of fluid from said pipette.
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47. The system as in 29 wherein said electronic controller derives an indication of the angle of said pipette from vertical.
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48. The system as in 29 wherein said electronic controller compensates for different fluid viscosities.
Specification