Method and apparatus for establishing a positioning reference frame for a surface having hidden features where the reference frame is aligned to one or more of the hidden features

• US 20050097765A1
• Filed: 11/05/2004
• Published: 05/12/2005
• Est. Priority Date: 11/07/2003
• Status: Abandoned Application

• Current Assignee: Zircon Corporation
• Original Assignee: Zircon Corporation
• Inventors: Poremba, Charles, Sorensen, Joseph
• Application Number:
  US10/982,095
• Publication Number:
  US 20050097765A1
• Time in Patent Office: Days
• US Class Current: 33/666
• CPC Class Codes: B25H 7/00 Marking-out or setting-out work measuring, gauging G01; optical apparatus G02B; by photographic means G03C

Abstract

Methods and structures are disclosed for establishing a positioning reference frame for a work surface having one or more hidden features (such as studs) where the hidden features are detectable by way of machine-aided sensing. One method geometry, proximate to the surface, so that one or more of the hidden features can be detected and located with machine-aided sensing. One or more sensor modules are attached to the guiding frame and at least a first of the sensor modules is movable along the guiding frame. The first sensor module provides machine-aided sensing of at least a corresponding first of the hidden features. The first sensor module and/or guiding frame are moved relative to one another so that the relatively moved components become aligned to the first hidden feature according to a desired orientation.

Claims

1. A method for establishing a positioning reference frame for a surface having one or more hidden features where the hidden features are detectable by way of machine-aided sensing, the method comprising:

(a) providing a guiding frame of predefined geometry, proximate to the surface, where the proximity is such that machine-aided sensing can be used to detect and locate one or more of the hidden features, where one or more sensor modules is attached to the guiding frame and at least a first of the sensor modules is movable along the guiding frame and provides machine-aided sensing for detecting and locating a corresponding first of the hidden features;

(b) moving one of the first sensor module and guiding frame relative to one another so that the moved one of the first sensor module and guiding frame becomes aligned at least to the first hidden feature by an orientation that is defined by the first sensor module being at a corresponding first position along the guiding frame when the first sensor module detects and locates the corresponding first hidden feature; and

(c) using the guiding frame after the frame has become aligned at least to the first hidden feature for locating further positions on the surface that are spaced apart according to predetermined distances and/or orientations relative to one another and relative to the aligned guiding frame.

2. The reference frame establishing method of claim 1 wherein a second of the sensor modules is attached to the guiding frame and the second sensor module detects the orientation of an invisible force field [gravity], the method further comprising:

(d) using the second sensor module, prior to said locating of further positions, to further align the guiding frame according to a predefined orientation relative to the invisible force field.

3. The reference frame establishing method of claim 1 wherein the guiding frame includes distance-measuring indicia, the method further comprising:

(d) using the distance-measuring indicia of the guiding frame to locate one or more of said further positions.

4. The reference frame establishing method of claim 1 wherein the guiding frame includes one or more movable, surface markers movable along the guiding frame, the method further comprising:

(d) using the one or more movable markers to mark the locations on said surface of the one or more further positions.

5. A work-assisting tool comprising:

(a) a first guide of predefined first geometry; and

(b) a first movable module attached to the first guide, where movement of the first movable module is guided at least by the predefined first geometry of the first guide, and where the first movable module includes;

(b.1) a first hidden feature sensor adapted to detect and locate the position of a hidden feature.

6. The work-assisting tool of claim 5 wherein said first hidden feature sensor is adapted to detect and locate the positions of studs hidden under a work surface.

7. The work-assisting tool of claim 5 wherein:

(a.1) said first guide is mounted adjacent to a marked face having distance defining indicia marked thereon; and

(a.2) at least a portion of said first guide extends parallel to the distance defining indicia so that movement of the first movable module along the first guide can be measured relative to the distance defining indicia.

8. The work-assisting tool of claim 5 and further comprising:

(c) a first hidden force detector adapted to detect an orientation of a hidden force field extending about the first guide so that the first guide can be aligned at a predetermined angle relative to the orientation of the hidden force field,

where the first hidden force detector is either fixedly coupled to the first guide or mounted to the first movable module or mounted to another movable module where said other movable module is attached to the first guide so that movement of the other movable module is guided at least by the predefined geometry of the first guide.

9. The work-assisting tool of claim 5 and further comprising:

(c) a second guide of predefined second geometry; and

(b.2) where the first movable module is further attached to the second guide so that movement of the first movable module is guided at least by the predefined second geometry of the second guide.

10. The work-assisting tool of claim 5 and further comprising:

(c) a second movable module attached to the first guide, so that movement of the second movable module is guided at least by the predefined first geometry of the first guide.

11. The work-assisting tool of claim 10 wherein the second movable module includes at least one of:

(c.1) a second hidden feature sensor adapted to detect and locate the position of said hidden feature;

(c.2) a hidden force detector adapted to detect an orientation of a hidden force field extending about the first guide so that the first guide can be aligned at a predetermined angle relative to the orientation of the hidden force field; and

(c.3) a self-inking printer adapted to print a predefined mark on a work surface underlying said first guide.

12. A method for locating points on a first surface, behind which are hidden one or more sensor-detectable features, the method comprising:

(a) providing a guiding frame adjacent to the first surface;

(b) orienting the guiding frame relative to a plumb or level orientation;

(c) moving a first sensor module along the provided and oriented guiding frame;

(d) detecting one or more of said hidden and sensor-detectable features with said first sensor module; and

(e) locating one or more points on the first surface where the located points are spaced apart from the detected, sensor-detectable features and/or from one another by predetermined distances measured along the guiding frame.

13. The method of claim 12 wherein one or more inclination indicators are coupled to at least one member of the combination of said guiding frame and said first sensor module, and

said orienting of the guiding frame includes using one or more of said inclination indicators.

14. The method of claim 12 wherein said guiding frame includes a linear section, and

said moving of the first sensor module includes moving the first sensor module along the linear section.

15. The method of claim 12 wherein said first sensor module includes a stud-finder, and

said detecting of at least one sensor-detectable feature comprises using the stud-finder to find a hidden stud.

16. The method of claim 12 and further comprising:

marking at least one of the located points, wherein a self-inking marking device is movably coupled to at least one of the guiding frame and first sensor module, and said marking includes using the marking device to mark the at least one of the located points.

17. A locating device for locating points on a first surface, behind which are hidden one or more sensor-detectable features, the locating device comprising:

(a) a guiding frame adapted to be provided adjacent to the first surface;

(b) orienting means for orienting the guiding frame relative to a plumb or level orientation;

(c) a movable first sensor module operatively coupled to move along the guiding frame, the first sensor module being adapted to detect one or more of said hidden and sensor-detectable features; and

(e) distance measuring means operatively coupled to at least one of the guiding frame and first sensor module for locating one or more points on the first surface where the located points are spaced apart from the detected, sensor-detectable features and/or from one another by predetermined distances measured along the guiding frame by the distance measuring means.