Electric motor having a field assembly with slot insulation
First Claim
1. A method of making an electric motor, comprising:
- a. forming field coils to a predetermined shape;
b. forming pole pieces and return path pieces;
c. placing an insulating sleeve over each portion of the field coil that will be disposed between one of the pole pieces and one of the return path pieces mated to that pole piece prior to placing the field coil on that pole piece and after forming the field coil to the predetermined shape;
d. placing the field coils with the insulating sleeves thereon on the pole pieces;
e. mating the pole pieces and return path pieces after placing the field coils on the pole pieces to form a stator; and
f. placing an armature in the stator.
1 Assignment
0 Petitions
Accused Products
Abstract
An electric motor has a field assembly, such as a stator, for a dynamoelectric machine has field coils that are wound to a net shape. Lead wires are brought out from the ends of each field coil. The field coils are insulated with insulating sleeves or insulating slot liners. The field coils are assembled with stator core pieces, such as pole pieces and return path pieces, into the stator. The stator core pieces are formed prior to being assembled with the field coils. In an aspect of the invention, the pole pieces and return path pieces are separately formed and then assembled together with the field coils, which have also been separately formed.
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Citations
33 Claims
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1. A method of making an electric motor, comprising:
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a. forming field coils to a predetermined shape;
b. forming pole pieces and return path pieces;
c. placing an insulating sleeve over each portion of the field coil that will be disposed between one of the pole pieces and one of the return path pieces mated to that pole piece prior to placing the field coil on that pole piece and after forming the field coil to the predetermined shape;
d. placing the field coils with the insulating sleeves thereon on the pole pieces;
e. mating the pole pieces and return path pieces after placing the field coils on the pole pieces to form a stator; and
f. placing an armature in the stator. - View Dependent Claims (2, 3, 4, 5, 6, 7, 8, 9, 10, 11, 12)
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13. An electric motor, comprising:
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a. a stator having separately formed pole pieces and return path pieces mated together;
b. field coils disposed on the pole pieces between the pole pieces and the return path pieces mated to the pole pieces;
c. each field coil having an insulating sleeve over each portion of the field coil that is disposed between the pole piece on which the field coil is disposed and one of the return path pieces mated to that pole piece;
d. a pliable adhesive strip disposed between a surface of each insulating sleeve and a surface of at least one of the pole piece and return path piece that abuts that surface of that insulating sleeve to take up clearances between the field coil having that insulating sleeve and that one of the pole piece and return path piece; and
e. an armature in the stator. - View Dependent Claims (14)
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15. An electric motor, comprising:
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a. a stator having separately formed pole pieces and return path pieces mated together;
b. field coils disposed on the pole pieces between the pole pieces and the return path pieces mated to the pole pieces;
c. each field coil having an insulating sleeve over each portion of the field coil that is disposed between the pole piece on which the field coil is disposed and one of the return path pieces mated to that pole piece;
d. pliable adhesive strips disposed on surfaces of each insulating sleeve that abut the pole piece and return path piece between which the insulating sleeve is disposed to take up clearances between the field coil having that insulating sleeve and that pole piece and that return path piece; and
e. an armature in the stator. - View Dependent Claims (16, 17, 18, 19, 20, 21)
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22. A hand-held power tool, comprising a housing surrounding an electric motor, the electric motor including a stator and an armature in the stator, the stator including:
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a. separately formed pole pieces and return path pieces mated together;
b. field coils disposed on the pole pieces between the pole pieces and the return path pieces mated to the pole pieces;
c. each field coil having an insulating sleeve over each portion of the field coil that is disposed between the pole piece on which the field coil is disposed and one of the return path pieces mated to that pole piece; and
d. pliable adhesive strips disposed on surfaces of each insulating sleeve that abut the pole piece and return path piece between which the insulating sleeve is disposed to take up clearances between the field coil having that insulating sleeve and that pole piece and that return path piece. - View Dependent Claims (23, 24, 25, 26, 27, 28)
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29. A method of making an electric motor, comprising:
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a. forming field coils to a predetermined shape;
b. forming pole pieces and return path pieces;
c. wrapping each portion of the field coil that will be disposed between one of the pole pieces and one of the return path pieces mated to that pole piece with an insulating slot liner made of insulation material having at least one of a B-stage thermosetting adhesive and a thermoplastic adhesive thereon prior to placing the field coil on that pole piece and after forming the field coil to the predetermined shape;
d. placing the field coils with the insulating slot liners thereon on the pole pieces;
e. mating the pole pieces and return path pieces after placing the field coils on the pole pieces to form a stator;
f. heating the field coils thus activating the adhesive which bonds the insulation material to the field coils and to the pole pieces and return path pieces to secure them together; and
g. placing an armature in the stator.
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30. An electric motor, comprising a stator and a armature in the stator, the stator including:
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a. separately formed pole pieces and return path pieces mated together;
b. field coils disposed on the pole pieces between the pole pieces and the return path pieces mated to the pole pieces; and
c. each portion of each field coil disposed between the pole piece on which the field coil is disposed and one of the return path pieces mated to that pole piece wrapped with an insulating slot liner made of a layer of insulation material with at least one of a B-stage thermosetting adhesive and a thermoplastic adhesive on at least one surface, the adhesive activated by heat during the assembly of the stator and bonding the insulation material to the field coil and the pole piece and return path piece to secure them together. - View Dependent Claims (31)
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32. A hand-held power tool, comprising a housing surrounding a motor, the motor including a stator and an apparatus in the stator, the stator including:
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a. separately formed pole pieces and return path pieces mated together;
b. field coils disposed on the pole pieces between the pole pieces and the return path pieces mated to the pole pieces; and
c. each portion of each field coil disposed between the pole piece on which the field coil is disposed and one of the return path pieces mated to that pole piece wrapped with a insulating slot liner made of a layer of insulation material with at least one of a B-stage thermosetting adhesive and a thermoplastic adhesive on at least one surface, the adhesive activated by heat during the assembly of the stator and bonding the insulation material to the field coil and the pole piece and return path piece to secure them together. - View Dependent Claims (33)
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Specification