Dynamically adjusting the distribution for dispatching lot between current and downstream tool by using expertise weighting mechanism
First Claim
1. A system for dispatching of at least one product lot for processing to manufacturing equipment within processing stages of a manufacturing line, said system comprising:
- a lot dispatcher in communication with an order entry system to receive requests for fabrication of a product lot, in communication with a process information system to receive procedures defining which manufacturing equipment is required for said fabrication of said product lot, and in communication with a manufacturing information system to receive a status of said fabrication of said product lot, a criticality factor for each piece of manufacturing equipment, and a queue level for each piece manufacturing equipment that follows a current group of pieces of manufacturing equipment required for said product lot; and
a priority factor calculator in communication with said lot dispatcher to receive a listing of said manufacturing equipment required for said fabrication of product, said criticality factor, and said queue level, for determining a priority factor for said product lot such that each group of pieces of manufacturing equipment following said current group of pieces of manufacturing equipment has a balanced loading and said product lot is processed at an expeditious time for on-time delivery.
1 Assignment
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Accused Products
Abstract
A system and method that prioritizes product lots for fabrication and dispatching to manufacturing equipment establishes priorities for dispatching product lots based on a criticality factor and establishes a priority for dispatching product lots to manufacturing equipment based on processing capability and the efficiency of manufacturing equipment. A computer integrated manufacturing system executes a program process that functions as a lot dispatcher and a priority factor calculator. The lot dispatcher is in communication with an order entry system to receive requests for fabrication and with a process information system to receive procedures defining which manufacturing equipment is required. A manufacturing information system provides the lot dispatcher with a criticality factor and a queue level for each piece of manufacturing equipment. Then the current group of pieces of manufacturing equipment is followed with a balanced loading.
28 Citations
85 Claims
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1. A system for dispatching of at least one product lot for processing to manufacturing equipment within processing stages of a manufacturing line, said system comprising:
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a lot dispatcher in communication with an order entry system to receive requests for fabrication of a product lot, in communication with a process information system to receive procedures defining which manufacturing equipment is required for said fabrication of said product lot, and in communication with a manufacturing information system to receive a status of said fabrication of said product lot, a criticality factor for each piece of manufacturing equipment, and a queue level for each piece manufacturing equipment that follows a current group of pieces of manufacturing equipment required for said product lot; and
a priority factor calculator in communication with said lot dispatcher to receive a listing of said manufacturing equipment required for said fabrication of product, said criticality factor, and said queue level, for determining a priority factor for said product lot such that each group of pieces of manufacturing equipment following said current group of pieces of manufacturing equipment has a balanced loading and said product lot is processed at an expeditious time for on-time delivery. - View Dependent Claims (2, 3, 4, 5, 6, 7, 8, 9, 10, 11, 12, 13, 14, 15, 16, 17)
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18. A method for dispatching of at least one product lot for processing manufacturing equipment within processing stages of a manufacturing line, said system comprising the steps of:
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receiving requests for fabrication of a product lot from an order entry system;
receiving procedures defining which manufacturing equipment is required for said fabrication of said product lot from a process information system;
receiving a status of said fabrication of said product lot, a criticality factor for each manufacturing equipment, and a queue level for each piece of manufacturing equipment that follows a current group of pieces of manufacturing equipment required for said product lot from a manufacturing information system;
calculating a priority factor for said product lot from a listing of said manufacturing equipment required for said fabrication of product, said criticality factor, and said queue level, balancing of loading of each group of pieces of manufacturing equipment following said current group of pieces of manufacturing equipment from said priority factor such that said product lot is processed at an expeditious time for on-time delivery. - View Dependent Claims (19, 20, 21, 22, 23, 24, 25, 26, 27, 28, 29, 30, 31, 32, 33, 34)
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35. An apparatus for dispatching at least one product lot for processing to manufacturing equipment within processing stages of a manufacturing line, said system comprising:
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means for receiving to receive requests for fabrication of a product lot from an order entry system;
means for receiving procedures defining which manufacturing equipment is required for said fabrication of said product lot from a process information system;
means for receiving a status of said fabrication of said product lot, a criticality factor for each manufacturing equipment, and a queue level for each piece manufacturing equipment that follows a current group of pieces of manufacturing equipment required for said product lot from a manufacturing information system;
means for calculating a priority factor for said product lot from a listing of said manufacturing equipment required for said fabrication of product, said criticality factor, and said queue level, means for balancing the loading of each group of pieces of manufacturing equipment following said current group of pieces of manufacturing equipment from said priority factor such that said product lot is processed at an expeditious time for on-time delivery. - View Dependent Claims (36, 37, 38, 39, 40, 41, 42, 43, 44, 45, 46, 47, 48, 49, 50, 51)
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52. A computer integrated manufacturing system for dispatching at least one product lot for processing manufacturing equipment within processing stages of a manufacturing line, said computer integrated manufacturing system executing program processes that function as:
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a lot dispatcher in communication with an order entry system to receive requests for fabrication of a product lot, in communication with a process information system to receive procedures defining which manufacturing equipment is required for said fabrication of said product lot, and in communication with a manufacturing information system to receive a status of said fabrication of said product lot, a criticality factor for each manufacturing equipment, and a queue level for each piece manufacturing equipment that follows a current group of pieces of manufacturing equipment required for said product lot; and
a priority factor calculator in communication with said lot dispatcher to receive a listing of said manufacturing equipment required for said fabrication of product, said criticality factor, and said queue level, for determining a priority factor for said product lot such that each group of pieces of manufacturing equipment following said current group of pieces of manufacturing equipment has a balanced loading and said product lot is processed at an expeditious time for on-time delivery. - View Dependent Claims (53, 54, 55, 56, 57, 58, 59, 60, 61, 62, 63, 64, 65, 66, 67, 68)
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69. A data retention medium readable by a computer system containing a program coding for a program process for processing to manufacturing equipment within processing stages of a manufacturing line, said program coding executable by said computer system and said program process comprising the steps of:
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receiving requests for fabrication of a product lot from an order entry system;
receiving procedures defining which manufacturing equipment is required for said fabrication of said product lot from a process information system;
receiving a status of said fabrication of said product lot, a criticality factor it for each manufacturing equipment, and a queue level for each piece of manufacturing equipment that follows a current group of pieces of manufacturing equipment required for said product lot from a manufacturing information system;
calculating a priority factor for said product lot from a listing of said manufacturing equipment required for said fabrication of product, said criticality factor, and said queue level, balancing the loading of each group of pieces of manufacturing equipment following said current group of pieces of manufacturing equipment from said priority factor such that said product lot is processed at an expeditious time for on-time delivery. - View Dependent Claims (70, 71, 72, 73, 74, 75, 76, 77, 78, 79, 80, 81, 82, 83, 84, 85)
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Specification